MIRA INFORM REPORT

 

 

Report Date :

14.06.2007

 

IDENTIFICATION DETAILS

 

Name :

TATA JOHNSON CONTROLS AUTOMOTIVE PRIVATE LIMITED

 

 

Registered Office :

Plot No. 1, Survey No. 235/245, Hinjewadi, Mulshi, Pune-411027, Maharashtra

 

 

Country :

India

 

 

Financials (as on) :

31.03.2006

 

                       

Date of Incorporation :

05.01.1996

 

 

Com. Reg. No.:

25-15038

 

 

CIN No.:

[Company Identification No.]

U34300PN1996PTC015038

 

 

TAN No.:

(Tax Deduction & Collection Account No.)

CHETO2597A

 

 

Legal Form :

Private Limited Liability Company

 

 

Line of Business :

Manufacturing of Automotive Seating Systems, Accessories and Automotive Components.

 

RATING & COMMENTS

 

MIRA’s Rating :

Ba

 

RATING

STATUS

PROPOSED CREDIT LINE

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

Satisfactory

 

Maximum Credit Limit :

USD 850000

 

 

Status :

Satisfactory

 

 

Payment Behaviour :

Usually Correct

 

 

Litigation :

Clear

 

 

Comments :

It is a well established joint venture company between Tatas and Johnson Control Inc., USA. The company is engaged in the business as manufacturers and suppliers of automotive seating systems and allied products. It is a closely held public limited company. Subject is making good progress in its turnover and profits.

 

Financial position is good. Trade relations are reported as fair. Payments are correct and as per commitments.

 

The company can be considered god for normal business dealings at usual trade terms and conditions.

 

LOCATIONS

 

Registered Office/Factory :

Plot No. 1, Survey No. 235/245, Hinjewadi, Mulshi, Pune-411027, Maharashtra, India

Tel. No.:

91-20-22932115

Fax No.:

91-20-22932638

E-Mail :

tjc@tacogroup.com, umesh_gosavi@tjc.co.in

Website :

http://www.tacogroup.com

Location :

Owned

 

 

Factory :

Pune plant and foam unit
Plot #1, Survey #235/245,
Hinjewadi, Taluka Mulshi,
Pune 411057
Maharashtra,
India

Tel: 91-20-22932115
Fax: 91-20-22932638

Chennai plant
Plot #2, Ford India Supplier Park,
SP Koil Post,
Chengalpattu 603204,
Chennai
Tamil Nadu,
India

Tel: 91-44-27452811
Fax: 91-44-27453011

Engineering business
301-309, Sohrab Hall,
21, Sasoon Road,
Behind Pune Railway Station,
Pune 411 001, India
Tel: 91-20-26000100
Fax: 91-20-26059104

Overseas offices

Tata Johnson Systems Engineering
49200 Halyard Drive,
Post Office Box 8010,
Plymouth, MI 48170
USA

Tata Johnson Controls Automotive Limited
C/o Johnson Controls GmbH
Main Building, Room No. 009 - 0046
Industriestrasse 20-30
51399 Burscheid,
Germany

K. R. Murali, CEO (Manufacturing & Engineering)
Tel: 91-20-22932115 / 26000100

Gautam Bose, COO (Engineering)
Tel: 91-20-2600100

Marketing - Pune:
Amitabh Mathur, General Manager (Business Development and Exports)
Email: amitabh@tjc.co.in

Kiran Rathi, Head Purchase Pune
Email: kiran.rathi@tjc.co.in

Marketing - Chennai:
T. S. Dharmender, Manager (Business Development)
Email: ts.dharmendher@tjc.co.in

D. Prashant, Plant Manager, Chennai
Email: dprashanth@tjc.co.in

Career opportunities
Email: careers@tjc.co.in

 

 

DIRECTORS

 

Name :

Mr. Devender Sarup Gupta

Designation :

Chairman

Address :

Panorama Chambers, Ground 203, Walkeshwar Road, Mumbai-400006

Date of Birth/Age :

19.03.1950

Date of Appointment :

05.01.1996

 

 

Name :

Mr. Rajendra R. Bhinge

Designation :

Director

Address :

54-B, Miramar Nepean Sea Road, Mumbai-400036

Date of Birth/Age :

29.05.1952

Date of Appointment :

25.07.1996

 

 

Name :

Mr. Nitin R. Anturkar

Designation :

Director

Address :

7, Shubham Apartments, Kanchan Galli, Erandawana, Pune-411004, Maharashtra, India

Date of Birth/Age :

09.09.1959

Date of Appointment :

02.03.1999

Date of Ceasing :

14.06.2005

 

 

Name :

Mr. Raman K. Nanda

Designation :

Director

Address :

V-16, sacred Heart Town, Wanoworie, Pune-411040, Maharashtra, India

Date of Birth/Age :

15.03.1956

Date of Appointment :

17.01.2002

 

 

Name :

Mr. Cardwell J. Garrett

Designation :

Director

Address :

147 Scott Road, # 17-03/04, Goldbell Tower, Singapore-228223

Date of Birth/Age :

25.11.1945

Date of Appointment :

29.061999

 

Name :

Mr. Jack Billy Hall

Designation :

Director

Address :

A1101, Far East International Plaza, Xian Xia Road, Shanghai,China-200051

Date of Birth/Age :

05.02.1965

Date of Appointment :

19.09.2002

 

 

Name :

Mr. Van Vang Nguyen

Designation :

Director

Address :

19, Jalan Berjaya, Singapore

Date of Birth/Age :

28.11.1950

Date of Appointment :

08.06.2000

 

 

Name :

Mr. R. R. Vasudevan

Designation :

Managing Director

Address :

Flat No. 115, New Market Plaza, Clover Village, Wanoworie, Pune-411040, Maharashtra, India

Date of Birth/Age :

24.09.1951

Date of Appointment :

18.09.2001

 

 

Name :

Mr. Shailesh S. Bettadapur

Designation :

Director

Address :

42, Merryn Road, Singapore-289491

Date of Birth/Age :

20.03.1960

Date of Appointment :

16.03.2004

Date of Ceasing :

06.03.1960

 

 

Name :

Mr. Sanjay Dube

Designation :

Alternate Director

Address :

14-B, Peregrine, 400 Veer Savarkar Marg, Prabhadevi, Mumbai-400025, Maharashtra

Date of Birth/Age :

26.04.1962

Date of Appointment :

26.12.2006

 

 

Name :

Mr. Lamach W Michael

Designation :

Director

Address :

17961 Ridgeview, North Ville, Michigan, USA – 48167

Date of Birth/Age :

8TH May, 1963

Date of Appointment :

25th March, 2003

 

 

Name :

Mr. Mahinder P Chugh

Designation :

Director

Address :

2792, Alisop Place, # 207, Troy M1, USA 48084

Date of Birth/Age :

17.04.1951

Date of Appointment :

14.06.2005

 

 

Name :

Mr. Jeffery S Edwardas

Designation :

Director

Address :

771, Kozono Ayase, Kanagawa, Japan-2521121

Date of Birth/Age :

29.09.1962

Date of Appointment :

09.12.2004

 

 

Name :

Mr. S Ashokan

Designation :

Director

Address :

701, Cypress Marigolo, Premises, Kalyani Nagar, Pune-411014, Maharashtra

Date of Birth/Age :

07.01.1958

Date of Appointment :

09.12.2004

 

 

Name :

Mr. Franz Cerwinka

Designation :

Director

Address :

1-5-3# 2301, Roppongi Maito KY, Tokyo, Japan-1066023

Date of Birth/Age :

14.09.1969

Date of Appointment :

06.03.2005

 

 

Name :

Mr. A T Ramkumar

Designation :

Director

 

 

Name :

Mr. Derrick Louis Williams

Designation :

Director

 

 

Name :

Mr. K R Murali

Designation :

Director

 

 

KEY EXECUTIVES

 

Name :

Mr. Umesh M. Gosavi

Designation :

Company Secretary

Address :

Vasant 61B, Rambaug Colony, Paud Road, Pune-411038, Maharashtra, India

Date of Birth/Age :

07.02.1963

Date of Appointment :

14.03.2000

 

 

 

 

 

 

 

 

 

MAJOR SHAREHOLDERS

 

As on 10.09.2004

 

Names of Shareholders

No. of Shares

Tata Industries Limited

2667000

Tata Autocomp Systems Limited

126975

 

As on 31.03.2006

 

Names of Shareholders

No. of Shares

Foreign holdings

50.00

Bodies corporate

50.00

Total

100.00

 

 

BUSINESS DETAILS

 

Line of Business :

Manufacturing of Automotive Seating Systems, Accessories and Automotive Components.

 

 

Products :

v      Automobile Sealing Systems

v      Accessories (Seat Covers) for automotive seating systems

v      Seating Systems and Components

 

PRODUCTION STATUS

 

Particulars

Unit

Licensed Capacity

Installed Capacity

Actual Production

Automobile Sealing Systems

Sets

230000

230000

184693

Accessories (Seat Covers) for automotive seating systems

 

 

 

582

 

GENERAL INFORMATION

 

Suppliers:

v      Rohit Industries

v      Pradeep Plastic Moulders

v      Panse Autocomps Private Limited

v      Kartat Wire Industries Private Limited

v      Citizen Press Components

v      Suaan Techmechs Private Limited

v      Jeasons Industries Limited

v      Nippon Zip Industry

v      RGP Moulds Private Limited

 

v       

Customers :

v      Audi

v      BMW

v      Daimler Chyrsler

v      Fiat

v      Ford

v      General Motors

v      Honda

v      Hyundai –Korea

v      Mitsubishi

v      Nissan

v      Peugeot

v      Renault

v      Rover

v      Skoda

v      Toyota

v      Vokswagon

 

 

No. of Employees :

600

 

 

Bankers :

Corporation Bank, Aditi Commerce Centre, Camp Branch, Pune-411001, Maharashtra, India

 

 

Facilities :

Outstanding limit as on 31/3/2003 (Rs. in millions)

 

Term Loan                     : Rs. 71.729

Cash Credit                   : Rs. 34.916

 

(above loans are secured by hypothecation of stocks, book debts and movable fixed assets and by an equitable mortgage by deposit of the deeds of Land and Fixed Assets and by an equitable mortgage by deposit of the deeds of Land and Building.

 

Sanctioned limit as on 19.02.2004 (Rs. in millions)

 

Cash Credit                                                       :           Rs. 120.000 millions

Packing Credit cum FDBN/P/D   :           Rs. 120.000 millions

DBC/BDD                                                          :           Rs. 10.000 millions

Withdrawak against clearing (WAC)         :           Rs. 30.000 millions

Foreign Currency Term Loan                   :           Rs. 55.700 millions

Inland/Import LC                                     :           Rs. 25.000 millions

Bank Guarantee                                     :           Rs. 5.000 millions

 

 

 

Banking Relations :

Satisfactory

 

 

Auditors :

M/s. A F Ferguson and Company

Chartered Accountant

Address:

Allahabad Bank Building, Bombay Samachar Marg, Mumbai – 400001

Name of the partner:

Mr. G Shankar

 

 

Associates/Subsidiaries :

Ø       Tata Autocomp Systems Limited

Bombay House, 24 Homi Mody Street, Mumbai-400001

 

Ø       Johnson Controls International BV

2 Mertinus Nijhofflan, 2624 EF Delet Netherland

 

Ø       Tata Industries Limited

Bombay House, 24 Homi Mody Street, Mumbai-400001

 

Ø       Johnson Controls Seatin SrL

 

Subsidiaries

 

Tata Johnson Systems Engineering LLC

 

Manager

 

Mr. Deepak Dighe

Mr. R. Murali

Mr. Madhav Shintre

 

Financial details for the year ended 31.03.2003 was attached herewith of this subsidiary company.

 

 

CAPITAL STRUCTURE

 

Authorised Capital :

No. of Shares

Type

Value

Amount

12700000

Equity Shares

Rs. 10.00 Each

Rs. 127.000 Millions

 

Issued, Subscribed & Paid-up Capital :

No. of Shares

Type

Value

Amount

12700000

Equity Shares

Rs. 10.00 Each

Rs. 127.000 Millions

 


 

FINANCIAL DATA

[all figures are in Rupees Millions]

 

 

ABRIDGED BALANCE SHEET

 

SOURCES OF FUNDS

 

31.03.2006

31.03.2005

31.03.2004

SHAREHOLDERS FUNDS

 

 

 

1] Share Capital

127.000

127.000

127.000

2] Share Application Money

0.000

0.000

0.000

3] Reserves & Surplus

50.367

37.449

27.825

4] (Accumulated Losses)

0.000

0.000

0.000

NETWORTH

177.367

164.449

154.825

LOAN FUNDS

 

 

 

1] Secured Loans

102.109

123.845

88.072

2] Unsecured Loans

0.000

0.000

30.456

TOTAL BORROWING

102.109

123.845

118.528

DEFERRED TAX LIABILITIES

35.300

40.400

36.500

 

 

 

 

TOTAL

314.776

328.694

309.853

 

 

 

 

APPLICATION OF FUNDS

 

 

 

 

 

 

 

FIXED ASSETS [Net Block]

421.685

458.958

390.344

Advance on Capital Account

11.173

3.623

0.000

Capital work-in-progress

4.797

0.000

8.327

 

 

 

 

INVESTMENT

13.069

13.069

13.069

DEFERREX TAX ASSETS

0.000

0.000

0.000

 

 

 

 

CURRENT ASSETS, LOANS & ADVANCES

 

 

 

 
Inventories
117.477
98.810
61.869
 
Sundry Debtors
365.171
317.462
249.818
 
Cash & Bank Balances
23.666
19.338
10.550
 
Other Current Assets
0.000
0.000
0.000
 
Loans & Advances
162.865
200.425
109.363
Total Current Assets
669.179

636.035

431.600
Less : CURRENT LIABILITIES & PROVISIONS
 

 

 
 
Current Liabilities
763.194
742.374
491.421
 
Provisions
41.933
40.617
42.066
Total Current Liabilities
805.127

782.991

533.487
Net Current Assets
(135.948)

(146.956)

(101.887)
 

 

 

 

MISCELLANEOUS EXPENSES

0.000

0.000

0.000

 

 

 

 

TOTAL

314.776

328.694

309.853

 


PROFIT & LOSS ACCOUNT

 

PARTICULARS

 

31.03.2006

31.03.2005

31.03.2004

Sales Turnover

3.194

2.754

2233.817

Other Income

0.037

0.400

0.000

Change in Stock

0.858

2.760

0.000

Total Income

4.089

5.914

2233.817

 

 

 

 

Profit/(Loss) Before Tax

0.144

0.155

198.642

Provision for Taxation

0.059

0.046

73.920

Profit/(Loss) After Tax

0.085

0.109

124.722

 

 

 

 

Earnings in Foreign Currency :

 

 

 

 

Export Earnings

57.868

56.245

2035.175

 

Income from Engineering Services

0.692

0.625

0.000

 

Recovery for Employee Deputation

6.485

8.418

0.000

Total Earnings

65.045

65.288

590.133

 

 

 

 

Imports :

 

 

 

 

Raw Materials

0.211

0.126

0.000

 

Stores & Spares

3.353

3.551

0.000

 

Capital Goods

16.056

49.902

0.000

 

Others

1.092

3.321

0.000

Total Imports

20.712

56.900

0.000

 

 

 

 

Expenditures :

 

 

 

 

Total Expenses

2959.930

2522.481

2035.175

 

Financial Charges

13.429

6.360

0.000

 

Depreciation

0.114

0.114

0.000

Total Expenditure

2973.473

2528.955

2035.175

 

 

KEY RATIOS

 

PARTICULARS

 

 

31.03.2006

31.03.2005

31.03.2004

PAT / Total Income
(%)

2.08

1.84

5.58
 
 

 

 

 
Net Profit Margin

(PBT/Sales)

(%)

4.51

5.63

8.89
 

 

 

 

 
Return on Total Assets

(PBT/Total Assets}

(%)

0.01

0.01

24.16
 

 

 

 

 
Return on Investment (ROI)

(PBT/Networth)

 

0.00

0.00

1.28
 

 

 

 

 
Debt Equity Ratio

(Total Liability/Networth)

 

4.26

4.43

4.21
 

 

 

 

 
Current Ratio

(Current Asset/Current Liability)

 

0.83

0.81

0.80

 


ABRIDGED BALANCE SHEET
Tata Johnson Systems Engineering LLC

 

 

SOURCES OF FUNDS

 

 

31.03.2003

31.03.2002

SHAREHOLDERS FUNDS

 

 

 

1] Share Capital

 

13.069

13.069

2] Share Application Money

 

0.000

0.000

3] Reserves & Surplus

 

0.438

0.000

4] (Accumulated Losses)

 

0.000

(4.563)

NETWORTH

 

13.507

8.506

LOAN FUNDS

 

 

 

1] Secured Loans

 

0.000

0.000

2] Unsecured Loans

 

0.233

0.740

TOTAL BORROWING

 

0.233

0.740

DEFERRED TAX LIABILITIES

 

0.000

0.000

 

 

 

 

TOTAL

 

13.740

9.246

 

 

 

 

APPLICATION OF FUNDS

 

 

 

 

 

 

 

FIXED ASSETS [Net Block]

 

0.761

0.991

Capital work-in-progress

 

0.000

0.000

 

 

 

 

INVESTMENT

 

0.000

0.000

DEFERREX TAX ASSETS

 

0.000

0.000

 

 

 

 

CURRENT ASSETS, LOANS & ADVANCES

 

 

 

 
Inventories
 

0.000

0.000

 
Sundry Debtors
 

11.488

2.740

 
Cash & Bank Balances
 

2.306

4.494

 
Loans & Advances
 

0.457

1.723

Total Current Assets
 

14.251

8.957

Less : CURRENT LIABILITIES & PROVISIONS
 

 

 

 
Current Liabilities
 

1.272

0.702

 
Provisions
 

 

 

Total Current Liabilities
 

1.272

0.702

Net Current Assets
 

12.979

8.255

 

 

 

 

MISCELLANEOUS EXPENSES

 

0.000

0.000

 

 

 

 

TOTAL

 

13.740

9.246

 

PROFIT & LOSS ACCOUNT

 

PARTICULARS

 

 

31.03.2003

31.03.2002

Sales Turnover [including other income]

 

71.292

30.318

 

 

 

 

Profit/(Loss) Before Tax

 

5.002

(4.563)

Provision for Taxation

 

0.000

0.000

Profit/(Loss) After Tax

 

5.002

(4.563)

 

 

 

 

Total Expenditure

 

66.290

34.880

 

 


KEY RATIOS

 

PARTICULARS

 

 

 

31.03.2003

31.03.2002

PAT / Total Income
(%)
 

7.01

(15.05)

 
 
 

 

 

Net Profit Margin

(PBT/Sales)

(%)

 

7.01

(15.05)

 

 

 

 

 

Return on Total Assets

(PBT/Total Assets}

(%)

 

33.32

(45.86)

 

 

 

 

 

Return on Investment (ROI)

(PBT/Networth)

 

 

0.37

(0.53)

 

 

 

 

 

Debt Equity Ratio

(Total Liability/Networth)

 

 

0.11

0.16

 

 

 

 

 

Current Ratio

(Current Asset/Current Liability)

 

 

11.20

12.75

 

LOCAL AGENCY FURTHER INFORMATION

 

Form 8 Particular for creation or modification of charges 

Corporation identity number or foreign company registrations number of the company 

U34300PN1996PTC015038

Name of the company

TATA JOHNSON CONTROLS AUTOMOTIVE PRIVATE LIMITED

Address

Plot No. 1, Survey No. 235/245, Hinjewadi, Mulshi, Pune-411027, Maharashtra, India

This Form is for

Modification of charge

Type of Charges

Immovable property

Book debts

Movable property

Floating charge

Particular of the charge holder 

Corporation Bank

Aditi commerce Centre, Camp Centre, Camp Branch, Pune Camp, Pune-411001, Maharashtra

Nature or description of the instrument creating charge  

Fifth common supplemental deed of hypothecation dated 31.10.2006

 

Memorandum of deposit of title deeds dated 31.10.2006

Date of the instrument creating charge

31.10.2006

Amount Secure by the charge

Rs.220.000 millions

Brief of the principal terms and conditions and extent and operation of the charge

Rate of interest

 

Cash credit limit cum PCL/PDFC-cum FDBN/P/D Rs.180.000 millions

Cash credit : 10.50% p.a. subject to revision from time to time. For PCL upto 180 days : 7.50% p.a.

For FDBN/P/D : Demand bills 7.50% p.a. upto 90 days 7.50% p.a., 91-180 days 9.50% p.a.

For DBC/BDD : 10.50% p.a. for bank guarantee commission : 75% of the prescribed rates.

 

Import/Inland : Commission 75% of the present prescribed rates

 

Terms of repayment :

Cash credit : running account repayable on demand subject to review/ renewal

FDBN/P/D : Slight bills to be paid immediately after normal transit period and in case of usance bills tenor not to exceed 180 days from the date of shipment.

 

Margin :

Cash credig : Stock and book debts 25% for PCL : 10%

For Inland/ Import LC : Cash margin 10%

For Bank Guarantee : Cash margin 10%

 

Extent and operation of the charge :

Exclusive first charge for the additional / revised facilities within the aggregate of 220.000 millions together withal costs, charges, interests, expenses etc. and for payment of all principal moneys together with interest at the rates specified or at the Bank’s lending rate or at such other rate or rates as the Bank may determine from time to time and also all costs, charges and expenses incurred by the Bank up to the date of payment.

 

Others :

Save as expressly modified, all the terms and conditions set out and contained in the Principal deed of hypothecation dated 02.08.1997 shall remain in full force and effect.

Date of instrument modification prior to the present modification

19.02.2004

Particulars of the Property charged  

All the present and future stock of goods at the borrower’s premises at Village Hinjewadi, Pune or any other premises; Present and future book debts; Present and future fixed assets of the borrower’s at Hinjewadi, Pune or any other premises.

 

Land being Plot No.1, admeasuring 27620 Sq.mtrs. comprising of land bearing S No.235, Hissa No.2, 3, 4 and 5 and S.

No.245, hiss No.4, 5, 6, 7 bn and 8, total admeasuring Hectares 10= 99.6 acres at Village Hinjewadi, Mulsi; Leased land admeasuring 2.96 acres at Village Chingalput T.N.

Parparticulars of present modification

The aggregate of the credit facilities has been increased from Rs.145.000 millions to Rs.220.000 millions

 

Additional Security of the immovable property admeasuring 27620 Sq.mtrs at Hinjewadi, Mulsi and leased land admeasuring 2.96 acres at Chingalput District Kancheepuram, Tamilnadu has been provided to secure the modified credit limits of Rs.220.000 millions.

 

 

PROFILE

 

Subject was established in January 1996. TJC- Manufacturer of world class seating systems. (50:50) Joint venture with Johnson Controls Inc. (JCI) - world leader in automotive seating systems and associated products.

 

TJC combines established technical and marketing strengths of its parent companies with the drive and enthusiasm of a young enterprise – making it the market leader in India for automotive seating products.

 

Subject has QS 9000 & ISO 14001 certificates.

 

AWARDS & CERTIFICATIONS

 

Year : 2003

 

ACMA silver trophy for MFG excellence

 

Year : 2002

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Jan 2002

 

Daimler Chrysler Best Supplier Award for year 2000.

 

Year : 2001

 

Mar 2001

 

Chairman’s Award for Customer Satisfaction (JD Power – Safari).

 

May 2001

 

ISO 14001 awarded.

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May 2001

 

Best Case Study Award for ERP.

 

Sep 2001

 

Chairman’s Merit Award for Six Sigma Project.

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Sep 2001

 

Won Team Rally Competition in JCI Asia Pacific Region.

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Dec 2001

 

Six Sigma Master Black Belt award conferred on TJC employee.

 

Year : 2000

 

Mar 2000

 

JCI Chairman’s award for MEQ System improvement.

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May 2000

 

Johnson Control Manufacturing System implemented.

 

Aug 2000

 

Business Operating System accreditation.

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Sep 2000

 

MBIL Supplier Quality award for the year 1999.

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Nov 2000

 

JCI Safety Gold Award.

 

Year : 1999

 

Dec 1999

 

MFG Pro Fastest Migration Award.

 

Year : 1998

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Jan 1998

 

QS9000 accreditation from KPMG.

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Aug 1998

 

JCI Chairman’s award for Safari seats design and delivery.

 

JV RELATED NEWS ITEMS

 

Ø     Ford Motor Company honors Johnson Controls as one of its top suppliers by awarding two World Excellent Awards for 2001.

 

Ø     Forbes 500” listings in 2002 ranks JCI as one of the top automotive component supplier.

 

Ø     JCI appears for the 5th consecutive year on Industry Weeks Magazine list of ‘The world’s 100 best managed companies’.

 

Ø     JCI (North America) is among a select group of suppliers to be honored with 2001 Honda Quality Performance Awards.

 

Ø     New United Motor Manufacturing Incorporated (NUMMI) honored JCI for outstanding performance in supplying seat systems, headliners and foam pads for Toyota Corolla cars and Toyota Tacoma pick up trucks.

 

 

Subject is a 50:50 joint venture between TACO and JCI. It is one of the largest seating systems suppliers in India with products spanning passenger cars, commercial vehicles, utility vehicles, earth-moving equipment and two-wheelers.

Subject has one of the largest offshore engineering centres in India, dedicated to servicing the global automotive seating, interior and electronics design needs of Johnson Controls Inc (JCI).

The TJCAL edge

Manufacturing

Subject distinguishes itself from other seating system suppliers by providing its customers a complete solution — design, development, validation and programme management, efficient manufacturing and just-in-time - sequence (JIT-S) supply.

Engineering

  • Strong domain knowledge, backed by manufacturing expertise
  • Proven global delivery model
  • Cost-effective and timely product development support
  • More than 400 skilled automotive engineers
  • World-class design and communication infrastructure

Products


Subject's products are designed and manufactured to meet aesthetic, comfort and safety requirements. They have won recognition from its customers and independent agencies such as JD Power. Product features are benchmarked with best-in-class products and meet stringent international safety regulations.

The company's product range includes seating systems and components like foam, head-rests, arm-rests, metal frames and seat trims.

 

Subject is in the process of launching electronic instrument clusters for passenger cars and utility vehicles, with contemporary technology from Johnson Controls.

 

Subject is in the process of launching Floor Center Console for Honda Civic by June 2006.

 

Services

 

v      Design

v      Layout and packaging

v      Component and sub-system design

v      Mechanisms design

v      GD and T, tolerance stakking and product drawings

v      Product modifications

v      Value analysis and value engineering

v      Manufacturing feasibility

v      Design improvement

v      Analysis

v      Virtual test and validation

v      Kinetics and kinematics analysis

v      Crash simulation

v      Mould-flow

v      Sheet-metal formability

v      Prototype development support

v      Testing support

 

Engineering capabilities


In order to achieve this standard of comfort, safety and styling, TJCAL's state-of-the-art facility for design, development, prototyping and testing uses the latest technology and a highly capable team of engineers.


The computer-aided design and manufacturing facilities are equipped with the latest styling software, enabling the company's engineers to develop design concepts into solid models.


Subject can design and develop products that meet stringent international safety regulations. The facility's finite element analysis tools allow the simulation of test conditions so that destructive physical tests can be minimised.

Customers

Subject serves a wide range of auto industry segments, including passenger cars, utility vehicles, commercial vehicles, tractors and two-wheelers.

Its customers include:

Domestic

  • Araco Automotive
  • DaimlerChrysler
  • Fiat
  • Ford
  • Honda
  • Royal Enfield
  • Skoda
  • Tata Motors

Export

  • John Deere
  • Johnson Controls
  • More than 40 Johnson Controls Inc customers and business units across North America, Europe and the Asia Pacific

Promoters and partners


Tata Johnson Controls Automotive Limited (TJC) is a 50:50 joint venture between Tata AutoComp Systems Limited and Johnson Controls Inc, USA.

 

Tata AutoComp Systems Limited

 

Established by the Tata Group, which has several decades of experience in the automotive industry, the TACO group of companies offers a range of products and services in the field of auto components to automotive vehicle manufacturers all over the world.

 

TACO has three major businesses — manufacturing, engineering and supply chain management. The group comprises the holding company, Tata AutoComp Systems Limited (TACO), its joint ventures with global auto component leaders and two subsidiaries in the plastics and stampings product areas.

 

The TACO group, with its 14 manufacturing plants, three engineering centre and three export-oriented units, is rapidly expanding its business with vehicle manufacturers and tier-II suppliers to the automotive industry. Its current original equipment customers include DaimlerChrysler, Fiat, Ford, General Motors, Honda, Hyundai, Mahindra and Mahindra, Piaggio, Tata Motors, Toyota, and Volvo.

 

Johnson Controls Inc, USA

 

A Fortune 500 company founded in 1885 and headquartered in Milwaukee, Wisconsin, USA, Johnson Controls Inc is a global market leader in automotive interior systems and facility management and control. The world's largest independent supplier of automotive interior systems, it operates in 285 locations worldwide.

 

Its major products for the automotive sector are:

  • Seating and interior systems — seating, overheads, doors, instrument panels, storage and electronics — for light vehicles, including passenger cars and light trucks
  • Batteries

It supplies to automotive industry original equipment manufacturers the world over — Audi, BMW, DaimlerChrysler, Fiat, Ford, GM, Honda, Hyundai, MG Rover, Skoda, Mitsubishi, Nissan, Peugeot, Renault, Rover, Toyota, Volkswagen, AutoZone, Costco, Interstate Battery System of America, John Deere and Wal-Mart.

Manufacturing facilities

Subject uses Johnson Controls' manufacturing systems (JCMS) to deliver products of consistent quality at low costs. Driven by systems that assure quality, such as Six Sigma, Kaizen and continuous improvement, TJCAL's two manufacturing plants at Hinjewadi in Pune, India, and Chennai, India possess a range of facilities such as:

  • Highly efficient cut-n-sew operations using a CNC Gerber cutter
  • Microprocessor-based German Durkopp Adler sewing machines
  • Automatic storage-and-retrieval
  • Roll-through racking
  • Mechanised seat loading
  • Variable-speed conveyors
  • Prototyping and trim engineering facility
  • Fully equipped quality lab with 3D Faro arms, mannequins, foam hardness tester, profile projector and and composite durability machine
  • Just-in-time-sequence (JIT-S) assembly
  • Foam plant with robotic foam pouring
  • Robotic welding metal plant for the welding of steel frames

All operations of the manufacturing facility are totally integrated through the MfgPro ERP system. The combined production area of Pune and Chennai plants is 7,550 square meter.

 

Engineering Facilities

 

As a part of the highly respected Tata Group, TJCAL Engineering is able to attract a team of the brightest Indian engineers. The team comprises specialists in the areas of structural engineering and analysis, design and tooling of plastic components, comfort and safety engineering, trim and aesthetics, product validation and testing, and prototype tooling development.


Access to Tata Johnson Controls' manufacturing division provides its engineers with experience of manufacturing technologies.

 

Subject Engineering's engineering facility uses all the leading design and analysis software to meet varied customer requirements. This includes:

 

CAD

IDEAS, CATIA, C3P, PDGS, UG

CAE

HYPERMESH, MEDINA, LS DYNA, ABAQUS

PDM

TcAE (iMAN), E-Matrix

 

Quality systems


In the effort to exceed the expectations of their customers, TJCAL Manufacturing has earned the following certifications:

  • ISO/TS16949:2002
  • ISO 14001:2004
  • OHSAS 18000:1999
  • ISO 17025:1999
  • Ford MS 9000
  • Ford Q1
  • Sox

Customer Recognitions

  • Best Supplier Award by DaimlerChrysler for 6 years in a row from 1999
  • World Excellence Award - Gold by Ford Motor Company in 2004

It has also earned recognition within the industry, having been awarded the following industry awards:

  • Manufacturing Excellence Award from ACMA for the years 2003, 2004 and 2005
  • CII Exim Commendation Certificate for 'Serious Commitment to Excel' for the years 2004 and 2005
  • Merit Certificate for Energy Conservation from Ministry of Power, Government of India

TJC follows the best of Johnson Controls and Tata Group operating systems. It follows the JCI global Business Operating System (BOS) in all its operations and is audited by KPMG every year for compliance to this system.

 

TJC Manufacturing has also adopted the Tata Business Excellence Model and has been awarded the 'Serious Adoption Award' for the year 2004.

 

It has an impressive pool of 35 assessors, extensively trained by Tata Quality Management Services (TQMS). In an effort to share knowledge, TJC assessors also help other Tata Group companies in their journey to business excellence.

 

Chief Executive Officer

K. R. Murali


Education: BE (Mechanical) from University of Madras

K. R. Murali joined Tata Johnson Controls in 1995 as engineering manager. In the first five years he has held positions of engineering manager and vice-president - Chennai operations, before taking over as the chief executive officer of the company in 2001. Mr. Murali has 19 years of experience. Before joining Tata Johnson Controls, Mr. Murali has worked with Chennai-based TVS Group (Brakes India Ltd) and Maruti Udyog Limited.


CMT REPORT [Corruption, Money laundering & Terrorism]

 

The Public Notice information has been collected from various sources including but not limited to: The Courts, India Prisons Service, Interpol, etc.

 

1]         INFORMATION ON DESIGNATED PARTY

No records exist designating subject or any of its beneficial owners, controlling shareholders or senior officers as terrorist or terrorist organization or whom notice had been received that all financial transactions involving their assets have been blocked or convicted, found guilty or against whom a judgement or order had been entered in a proceedings for violating money-laundering, anti-corruption or bribery or international economic or anti-terrorism sanction laws or whose assets were seized, blocked, frozen or ordered forfeited for violation of money laundering or international anti-terrorism laws.

 

2]         Court Declaration :

No records exist to suggest that subject is or was the subject of any formal or informal allegations, prosecutions or other official proceeding for making any prohibited payments or other improper payments to government officials for engaging in prohibited transactions or with designated parties.

 

3]         Asset Declaration :

No records exist to suggest that the property or assets of the subject are derived from criminal conduct or a prohibited transaction.

 

4]         Record on Financial Crime :

            Charges or conviction registered against subject:                                                  None

 

5]         Records on Violation of Anti-Corruption Laws :

            Charges or investigation registered against subject:                                                          None

 

6]         Records on Int’l Anti-Money Laundering Laws/Standards :

            Charges or investigation registered against subject:                                                          None

 

7]         Criminal Records

No available information exist that suggest that subject or any of its principals have been formally charged or convicted by a competent governmental authority for any financial crime or under any formal investigation by a competent government authority for any violation of anti-corruption laws or international anti-money laundering laws or standard.

 

8]         Affiliation with Government :

No record exists to suggest that any director or indirect owners, controlling shareholders, director, officer or employee of the company is a government official or a family member or close business associate of a Government official.

 

9]         Compensation Package :

Our market survey revealed that the amount of compensation sought by the subject is fair and reasonable and comparable to compensation paid to others for similar services.

 

10]        Press Report :

            No press reports / filings exists on the subject.

 

 

CORPORATE GOVERNANCE

MIRA INFORM as part of its Due Diligence do provide comments on Corporate Governance to identify management and governance. These factors often have been predictive and in some cases have created vulnerabilities to credit deterioration.

 

Our Governance Assessment focuses principally on the interactions between a company’s management, its Board of Directors, Shareholders and other financial stakeholders.

 

 

CONTRAVENTION

 

Subject is not known to have contravened any existing local laws, regulations or policies that prohibit, restrict or otherwise affect the terms and conditions that could be included in the agreement with the subject.

 

 

FOREIGN EXCHANGE RATES

 

Currency

Unit

Indian Rupees

US Dollar

1

Rs.40.93

UK Pound

1

Rs.80.76

Euro

1

Rs.54.46

 

 

SCORE & RATING EXPLANATIONS

 

SCORE FACTORS

 

RANGE

POINTS

HISTORY

1~10

5

PAID-UP CAPITAL

1~10

5

OPERATING SCALE

1~10

4

FINANCIAL CONDITION

 

 

--BUSINESS SCALE

1~10

6

--PROFITABILIRY

1~10

3

--LIQUIDITY

1~10

5

--LEVERAGE

1~10

5

--RESERVES

1~10

5

--CREDIT LINES

1~10

4

--MARGINS

-5~5

--

DEMERIT POINTS

 

 

--BANK CHARGES

YES/NO

YES

--LITIGATION

YES/NO

NO

--OTHER ADVERSE INFORMATION

YES/NO

NO

MERIT POINTS

 

 

--SOLE DISTRIBUTORSHIP

YES/NO

NO

--EXPORT ACTIVITIES

YES/NO

YES

--AFFILIATION

YES/NO

YES

--LISTED

YES/NO

NO

--OTHER MERIT FACTORS

YES/NO

YES

TOTAL

 

42

 

This score serves as a reference to assess SC’s credit risk and to set the amount of credit to be extended. It is calculated from a composite of weighted scores obtained from each of the major sections of this report. The assessed factors and their relative weights (as indicated through %) are as follows:

 

Financial condition (40%)                        Ownership background (20%)                 Payment record (10%)

Credit history (10%)                    Market trend (10%)                                           Operational size (10%)

 

 

 

RATING EXPLANATIONS

 

RATING

STATUS

 

 

PROPOSED CREDIT LINE

>86

Aaa

Possesses an extremely sound financial base with the strongest capability for timely payment of interest and principal sums

 

Unlimited

71-85

Aa

Possesses adequate working capital. No caution needed for credit transaction. It has above average (strong) capability for payment of interest and principal sums

 

Large

56-70

A

Financial & operational base are regarded healthy. General unfavourable factors will not cause fatal effect. Satisfactory capability for payment of interest and principal sums

 

Fairly Large

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

 

Satisfactory

26-40

B

Unfavourable & favourable factors carry similar weight in credit consideration. Capability to overcome financial difficulties seems comparatively below average/normal.

 

Small

11-25

Ca

Adverse factors are apparent. Repayment of interest and principal sums in default or expected to be in default upon maturity

 

Limited with full security

<10

C

Absolute credit risk exists. Caution needed to be exercised

 

 

Credit not recommended

NR

In view of the lack of information, we have no basis upon which to recommend credit dealings

No Rating

 

 

 

PRIVATE & CONFIDENTIAL : This information is provided to you at your request, you having employed MIPL for such purpose. You will use the information as aid only in determining the propriety of giving credit and generally as an aid to your business and for no other purpose. You will hold the information in strict confidence, and shall not reveal it or make it known to the subject persons, firms or corporations or to any other. MIPL does not warrant the correctness of the information as you hold it free of any liability whatsoever. You will be liable to and indemnify MIPL for any loss, damage or expense, occasioned by your breach or non observance of any one, or more of these conditions