MIRA INFORM REPORT

 

 

Report Date :

22.03.2007

 

IDENTIFICATION DETAILS

 

Name :

POLYPLEX CORPORATION LIMITED

 

 

Registered Office :

Lohian Head Road, Khatima, Dist. Udham Singh Nagar - 262 308, Uttaranchal

 

 

Country :

India

 

 

Financials (as on) :

31.03.2006

 

 

Date of Incorporation :

18.10.1984

 

 

Com. Reg. No.:

11596

 

 

CIN No.:

[Company Identification No.]

L25209UR1984PLC011596

 

 

TAN No.:

[Tax Deduction & Collection Account No.]

DELP08882G

 

 

PAN No.:

[Permanent Account No.]

AAACP0278J

 

 

Legal Form :

It is a public limited liability company.  The company’s shares are listed on the Stock Exchanges.

 

 

Line of Business :

Manufacturing and Selling of Polyester Films, Polyester Chips and Solar PV Modules. 

 

 

RATING & COMMENTS

 

MIRA’s Rating :

Ba

 

RATING

STATUS

PROPOSED CREDIT LINE

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

Satisfactory

 

Maximum Credit Limit :

USD 4250000

 

 

Status :

Satisfactory

 

 

Payment Behaviour :

Regular

 

 

Litigation :

Clear

 

 

Comments :

Subject is a well-established and reputed company having satisfactory track. Directors are reported as experienced and respectable businessmen. Trade relations are reported as fair. Business is active. Payments are usually correct and as per commitments.

 

The company can be considered normal for business dealings at usual trade terms and conditions.

 

 

LOCATIONS

 

Registered Office :

Lohian Head Road, Khatima, Dist. Udham Singh Nagar - 262 308, Uttaranchal, India

Tel. No.:

91-5943-250136

Fax No.:

91-5943-250281

E-Mail :

corp@polyplex.com, akgurnani@polyplex.com

Website :

http://www.polyplex.com

 

 

Head Office :

2, Ring Road, Kilokri, Opposite Maharani Bagh, New Delhi – 110 014,            India

Tel. No.:

91-11-2463 1761

Fax No.:

91-11-2462 0729

 

 

Corporate Office :

B-37, Sector I, District – Gautam Budh Nagar – 201 301, Uttar Pradesh

Tel. No.:

91-120-2443716 to 19

Fax No.:

91-120-2443723/24

E-Mail :

corp@polyplex.com

 

 

Factory 1 :

Lohia Head Road, Khatima, Dist. Udham Singh Nagar - 262 308, Uttaranchal

Tel. No.:

91-5946-255165/66

Fax No.:

91-5943-250069

 

 

Branch 1 :

Polyplex (Thailand) Public Company Limited
75/26 Ocean Tower - II, 18C Floor, Sukhumvit Road, Kwaeng North Klongtoey
Khet Wattana, Bangkok – 10110, Thailand

Tel. No.:

66-2-6652706-8

Fax No.:

66-2-6652705

 

 

Factory Address :

Siam Eastern Industrial Park 60/24, Moo 3, Tambol Mabyangporn, Amphur Pluakdaeng, Rayong 21140, Thailand

Tel. No.:

66-38-891352-4

Fax No.:

66-38-891358

 

 

Branch 2 :

Polyplex Europa Polyester Film San. ve Tic. A.S.
Avrupa Serbest Bolgesi, 132 Ada, 11 Parsel, Velimise Mevkii, Çorlu, Tekirdag

Tel. No.:

90-282-6911241,44

Fax No.:

90-282-6911052

 

 

Branch 3 :

Polyplex (Americas) Inc. 
12200 Ford, Suite A-210 Farmers Branch, TX 75234

Tel. No.:

1-972-247-3836,47,58

Fax No.:

1-972-243-1039

E-fax:

1-240-371-8479

 

 

DIRECTORS

 

Name :

Mr. Sanjiv Saraf

Designation :

Chairman

 

 

Name :

Mr. S. G. Subramanyan

Designation :

Vice Chairman

 

 

Name :

Mr. Ramesh Bhatia

Designation :

Director

 

 

Name :

Mr. Mukesh Kumar Jian

Designation :

Nominee Director – IDBI Limited

 

 

Name :

Air Chief Marshal O. P. Mehra (Retd.)

Designation :

Director

 

 

Name :

Mr. Brij Kishore Soni

Designation :

Director

 

 

Name :

Dr. Suresh Surana

Designation :

Director

 

 

Name :

Mr. Sanjiv Chadha

Designation :

Director

 

 

Name :

Mr. Pranay Kothari

Designation :

Executive Director

Date of Birth/Age :

41 years

Qualification :

B.Com (H), FCA, ACS

Experience :

18 years

Date of Appointment :

01.08.1985

Other Directorships :

Optima Consultants Private Limited – Consultant

 

 

KEY EXECUTIVES

 

Name :

Mr. A K Gurnani

Designation :

Company Secretary

 

 

Designation :

Mr. Ranjit Singh

Address :

President (Film Business)

Date of Birth/Age :

49 years

Qualification :

B. E. (Mechanical), PGDBM

Experience :

24 years

Date of Appointment :

13.11.1996

Other Directorships :

SRF Limited, Dy. General Manager Marketing and Planning.

 


 

MAJOR SHAREHOLDERS / SHAREHOLDING PATTERN

 

Names of Shareholders

No. of Shares

Percentage of Holding

Promoters

 

 

Indian

 

 

Indifiduals/ Hindu Undivided Family

23099

0.16

Private Corporate Bodies

844735

5.77

Sub Total

867834

5.93

 

 

 

Foreign

 

 

Individuals

2000

0.01

Bodies Corporate

5229067

35.71

Sub Total

5231067

41.65

 

 

 

Institutional Investors

 

 

Mutual Funds/UTI

1049105

7.16

Banks, Financial Institutions and Insurance Companies

53771

0.37

Insurance Companies

567406

3.88

FIIs

291724

1.99

Sub Total

1962006

13.40

 

 

 

Non Institutions

 

 

Bodies Corporate

2128928

14.54

Individuals

 

 

Shareholding nominal share capital upto Rs.0.100 million

2879807

19.67

Shareholding nominal share capital in excess of  Rs.0.100 million

770414

5.26

Any Other

790544

5.40

OCB/ Foreign Company

1200

0.01

Trust

10500

0.07

Sub Total

6581393

44.95

Grand Total

14642300

100.00

 

 

BUSINESS DETAILS

 

Line of Business :

Manufacturing and Selling of Polyester Films, Polyester Chips and Solar PV Modules. 

 

 

Products :

Generic Names of the Principal Products of the Company (as per monetary terms) are as under:

 

Product Description

 

Item Code No. (ITC Code)

Polyester Film

392069

Polyester Chips

392069

 

 

GENERAL INFORMATION

 

No. of Employees :

About 1000

 

 

Bankers :

Ø       State Bank of India, Nainital Branch, Uttar Pradesh

Ø       HDFC Bank Limited

Ø       State Bank of Patiala

Ø       The Federal Bank Limited

Ø       Chinatrust Commercial Bank

Ø       State Bank of Hyderabad

Ø       State Bank of Mysore

 

 

Facilities :

Secured Loans :

(Rs. In Millions)

9% Redeemable Non Convertible Debentures of Rs.100/- each

100.000

8.95% Redeemable Non Convertible Debentures of Rs.100000/- each

0.000

 

 

Loans from Banks

 

Rupee Term Loan

305.000

Corporate

3.289

Vehicle

446.250

 

 

Foreign Currency Term Loans

446.250

 

 

Working Capital Loans

 

Foreign Currency Working Capital Demand Loans

44.625

Cash Credit

8.630

Export Packing Credit Foreign Currency Loans

148.222

 

 

Interest accrued and due

1.154

Total

1057.170

 

Unsecured Loans :

Corporate FC Loan from a Bank : Rs.178.500 millions

 

 

 

Banking Relations :

Satisfactory

 

 

Auditors :

 

Name :

Lodha & Company

Chartered Accountants

Address :

New Delhi

 

 

Group Companies :

Polyplex Corporation Lijmited (Polyplex India)

Year of Incorporation : 1984

Nature of Business : Manufacturing of PET Film

 

Polyplex (Asia) Pte. Limited (PAPL)

Year of Incorporation : 2004

Nature of Business : Investment Company

 

Polyplex (Thailand) Public Company Limited (Polyplex Thailnad)

Year of Incorporation : 2002

Nature of Business : Manufacturing of PET Film

 

Polyoplex Singapore Pte. Limited (PSPL)

Year of Incorporation : 2004

Nature of Business : Investment Company

 

Polyplex Europe Polyester Film Sanayi Ve Ticaret Anonim Siketi (Polyplex Europe)

Year of Incorporation : 2004

Nature of Business : Manufacturing of PET Film

 

Polyplex (America) Inc. (Polyplex America)

Year of Incorporation : 1995

Nature of Business : Sales and Distribution Company

 

 

Associates/Subsidiaries :

Associates

 

v      Polyplex Infotech Private Limited

v      Manuputra Information Solutions Private Limited

v      Punjab Hydro Power Limited

v      Beehive Systems Limited

v      Sanjiv Sarita Investments Private Limited

v      Altivolus Infotech Private Limited

 

Subsidiaries

 

v      Excel International Limited

v      Global Solar Energy (India) Limited

v      Polyplex (Thailand) Public Company Limited, Thailand

v      Polyplex (Asia) Pte. Limited, Singapore

v      Plolyplex (Singapore) Pte. Limited, Singapore

v      Polyplex Europe Polyester Film Sanayi Ve Ticaret Anonim Sirketi, Turkey

v      Polyplex (America) Inc., USA

 

 

CAPITAL STRUCTURE

 

Authorised Capital :

No. of Shares

Type

Value

Amount

30000000

Equity Shares

Rs.10/- each

Rs.300.000 millions

 

Issued, Subscribed & Paid-up Capital :

No. of Shares

Type

Value

Amount

14642300

Equity Shares

Rs.10/- each

Rs.146.423 millions

 

Add : Share Forfeiture Account

 

Rs.5.786 millions

 

Total

 

Rs.152.209 millions

 


 

FINANCIAL DATA

[all figures are in Rupees Millions]

 

ABRIDGED BALANCE SHEET

 

SOURCES OF FUNDS

 

31.03.2006

31.03.2005

31.03.2004

SHAREHOLDERS FUNDS

 

 

 

1] Share Capital

152.209

152.209

152.209

2] Share Application Money

0.000

0.000

0.000

3] Reserves & Surplus

936.184

1007.195

1008.674

4] (Accumulated Losses)

0.000

0.000

0.000

NETWORTH

1088.393

1159.404

1160.883

LOAN FUNDS

 

 

 

1] Secured Loans

1057.170

825.315

757.587

2] Unsecured Loans

178.500

175.000

80.000

TOTAL BORROWING

1235.670

1000.315

837.587

DEFERRED TAX LIABILITIES

156.216

171.824

188.002

 

 

 

 

TOTAL

2480.279

2331.543

2186.472

 

 

 

 

APPLICATION OF FUNDS

 

 

 

 

 

 

 

FIXED ASSETS [Net Block]

970.244

1039.391

1049.098

Capital work-in-progress

169.022

10.811

4.390

 

 

 

 

INVESTMENT

752.633

671.951

751.130

DEFERREX TAX ASSETS

0.000

0.000

2.565

 

 

 

 

CURRENT ASSETS, LOANS & ADVANCES

 

 

 

 

Inventories

174.895

206.545

181.909

 

Sundry Debtors

272.807

350.455

235.738

 

Cash & Bank Balances

37.989

48.170

30.488

 

Other Current Assets

0.000

0.000

0.000

 

Loans & Advances

263.345

175.824

119.635

Total Current Assets

749.036

780.994

567.770

Less : CURRENT LIABILITIES & PROVISIONS

 

 

 

 

Current Liabilities

140.965

118.837

152.992

 

Provisions

19.691

52.767

35.489

Total Current Liabilities

160.656

171.604

188.481

Net Current Assets

588.380

609.390

379.289

 

 

 

 

MISCELLANEOUS EXPENSES

0.000

0.000

0.000

 

 

 

 

TOTAL

2480.279

2331.543

2186.472

 


PROFIT & LOSS ACCOUNT

 

PARTICULARS

 

31.03.2006

31.03.2005

31.03.2004

Sales Turnover

1706.760

2052.879

1906.272

Other Income

112.204

106.891

 

Total Income

1818.964

2159.770

1906.272

 

 

 

 

Profit/(Loss) Before Tax

11.120

187.876

385.137

Provision for Taxation

(0.802)

56.412

122.356

Profit/(Loss) After Tax

5.961

131.464

262.781

 

 

 

 

Earnings in Foreign Currency :

 

 

 

 

Export Earnings

705.358

840.956

625.703

 

Other Earnings

49.045

0.000

0.093

Total Earnings

754.403

840.956

625.796

 

 

 

 

Imports :

 

 

 

 

Raw Materials

34.086

71.072

34.027

 

Stores & Spares

33.905

64.092

40.182

 

Capital Goods

101.073

94.737

4.850

Total Imports

169.064

229.901

79.059

 

 

 

 

Expenditures :

 

 

 

 

Manufacturing Expenses

1301.955

1431.387

1056.505

 

Interest

85.587

98.779

90.156

 

Depreciation & Amortization

96.227

91.830

92.156

 

Other Expenditure

313.672

344.798

282.318

Total Expenditure

1797.441

1966.794

1521.135

 

 

QUARTERLY RESULTS

 

PARTICULARS

 

30.06.2006

30.09.2006

31.12.2006

 Sales Turnover

 440.000

 504.500

 448.400

 Other Income

 18.500

 62.100

 19.600

 Total Income

 458.500

 566.600

 468.000

 Total Expenditure

 417.500

 472.300

 452.500

 Operating Profit

 41.000

 94.300

 15.500

 Interest

 23.800

 26.400

 23.000

 Gross Profit

 17.200

 67.900

(07.500)

 Depreciation

 21.500

 18.200

 18.000

 Tax

 01.500

 16.800

 (06.900)

 Reported PAT

(02.00)

 34.600

(17.100)

 

200606 Quarter 1

 

NOTES:

 

1) Figures have been regrouped, wherever necessary. 2) The Company does not have more than one reportable segment. Accordingly, pursuant to Accounting Standard (AS-17) on 'Segment Reporting' issued by The Institute of Chartered Accountants of India, segmental information is not required to be provided. 3) The unrealised exchange loss forthe quarter amounting to Rupees 200 lacs in respect of long term debt has not been accounted for, The gain/loss, if any, based on year-end exchange rates will be accounted for atthe year-end. 4) In view of revised Accounting Standard (AS-15) on 'Employee Benefits' issued by The Institute of Chartered Accountants of India, which is applicable w.e.f. April 1, 2006, the amount of transitional provision (i.e. up to March 31, 2006) will be adjusted with General Reserve at the year-end. However, in the opinion of the Management, there will not be any material impact. 5) Details of no. of investor complaints for the quarter ended June 30, 2006 Beginning-6, Received-8, Disposed off-14 and Pending-0. 6) These results were reviewed by the Audit Committee and have been approved by the Board in its meeting held on July 31,2006 7) The limited review under Clause 41 of Listing agreement has been completed by the statutory auditor.

 

200609 Quarter 2

 

Notes:

 

EPS is Basic and Diluted Status of Investor Complaints for the quarter ended September 30, 2006 Complaints Pending at the beginning of the quarter Nil Complaints Received during the quarter 15 Complaints disposed off during the quarter 12 Complaints unresolved at the end of the quarter 03 1. Figures have been regrouped wherever necessary. 2. The Company does not have more than one reportable segment. Accordingly, pursuant to Accounting Standard (AS-17) on Segment Reporting issued by The Institute of Chartered Accountants of India, segmental information is not required to be provided. 3. The unrealised exchange loss of Rs 16.30 million for the year to date in respect of long term debt has not been accounted for loss / gain, if any, based on year-end exchange rates will be accounted for at the year end. 4. Other Income for the current quarter includes Rs 45.10 million (Previous year Rs 48.80 million) on account of dividend income from its subsidiary Polyplex Thailand Public Company Limited. 5. The Exceptional Item' during the current quarter represents long term capital gain of Rs 0.40 million due to exchange rate fluctuation on redemption of preference shares held as investment in subsidiary company viz Polyplex Asia Pte Limited. 6. In view or revised Accounting Standard (AS-15) on Employee Benefits' issued by the institute of Chartered Accountants of India, which is applicable w.e.f. April 01, 2006, the amount of transitional provision (i.e. upto March 31, 2006) will be adjusted with the General Reserve at the year end. However in the opinion of the Management, there will not be any material impact. 7. The Board of Directors (the Board) has approved the setting up of a new Thin Film line at Khatima with a capacity of 24,000 TPA alongwith additional Pat Chips capacity at an estimated cost of approx USD 38 million. 8. These results were reviewed by the Audit Committee and have been approved by the Board in its meeting held on October 31, 2006. 9. The Limited Review under clause 41 of Listing Agreement has been completed by the Statutory Auditors.

 

200612 Quarter 3

 

Notes

 

Expenditure Includes (Increase)/Decrease in stock in Trade Rs (10.00) million Consumption of Raw Material Rs 315.30 million Power & Fuel Rs 38.30 million Staff Cost Rs 33.40 million Other expenditure Rs 75.50 million Tax Includes Provision for Current Tax Rs (8.00) million Fringe Benefit Tax Rs 1.10 million Deferred Tax Rs (1.50) million EPS is Basic and Diluted Status of Investor Complaints for the quarter ended December 31, 2006 Complaints Pending at the beginning of the quarter 03 Complaints Received during the quarter 10 Complaints disposed off during the quarter 09 Complaints unresolved at the end of the quarter 04 1. Figures have been regrouped wherever necessary. 2. The Company does not have more than one reportable segment. Accordingly, pursuant to Accounting Standard (AS-17) on 'Segment Reporting' issued by The Institute of Chartered Accountants of India (ICAI), segmental information is not required to be provided. 3. In view of revised Accounting Standard (AS-15) on 'Employee Benefits' issued by the ICAI, which is applicable w.e.f. April 01, 2006, the amount of transitional provision (i.e. upto March 31, 2006) will be adjusted with the General Reserve at the year end. However in the opinion of the Management, there will not be any material impact. 4. These results were reviewed by the Audit Committee and have been approved by the Board in its meeting held on January 31, 2007. 5. The Limited Review under clause 41 of Listing Agreement has been carried out by the Statutory Auditors.

 


KEY RATIOS

 

PARTICULARS

 

31.03.2006

31.03.2005

31.12.2006

Debt-Equity Ratio

0.99

0.79

0.75

Long Term Debt-Equity Ratio

0.76

0.59

0.63

Current Ratio

1.30

1.14

1.16

TURNOVER RATIOS

 

 

 

Fixed Assets

0.90

1.10

1.03

Inventory

9.79

11.56

11.53

Debtors

5.99

7.66

9.98

Interest Cover Ratio

1.12

2.84

4.98

Operating Profit Margin(%)

10.57

17.01

27.83

Profit Before Interest And Tax Margin(%)

5.42

12.92

23.36

Cash Profit Margin(%)

5.47

9.95

17.21

Adjusted Net Profit Margin(%)

0.32

5.86

12.74

Return On Capital Employed(%)

4.51

13.95

25.86

Return On Net Worth(%)

0.53

11.33

24.73

 

STOCK PRICES

 

Face Value

Rs.10.00/-

High

Rs.100.00

Low

Rs.95.00

 

 

LOCAL AGENCY FURTHER INFORMATION

 

HISTORY

 

The company was incorporated on 18th October, 1984 at Udham Singh Nagar in Uttaranchal having Company Registration Number 11596.

 

Subject obtained the Certificate of Commencement of Business on July 22, 1985. 

 

The main object of the company was to set up an industrial undertaking for the manufacture of polyester film (general purpose, balanced and tensilised).

 

Promoted by Sanjiv Saraf in association with Mahalaxmi Trading & Investment Company, non-resident corporate body, the company currently operates a polyester film plant (cap. : 6000 tpa) at Khatima, Nainital district, Uttar Pradesh. The plant was commissioned in 1988 with a capital outlay of about Rs. 400 millions. The company's product is biaxially-oriented polyester film, a thermoplastic film used in a range of products including audio, video, computer tapes, flexible packaging, metallised yarn, stamping foils, graphic arts, X-rays, electrical insulations, sun-control films, capacitors and other applications. 

 
With good prospects for the polyester film industry, the company expanded its capacity 14,830 tpa at a cost of around Rs. 700 millions. The capacity expansion was funded by a private placement of shares (in November, 1994, it made a private placement of shares at a premium of Rs. 130) and internal accruals.  
 
The company has imported equipment from leading international suppliers such as Lindauer Dorner, Barmag and Kampf, Germany; Nishimura, Japan; Nucleometre FAG, France; and Extrusion of Dies, USA. This, coupled with the technical skills of its operating personnel and emphasis on quality control, has enabled it to produce films which enjoy a premium position not only in India but also in the international market.  


The company has entered into a Joint Venture Agreement with Global Solar Energy LCC for its PV Project, with the terms and agreement of both have equal equity position of 50% each, assets of PV division transferred to going concern, Funds will met by partners in the ratio of proposed shareholding and Global Solar Energy used as an implementing entity. Company’s corporate office project is at an advanced stage. 

 

A forward integration programme for setting up a Metallizer is in the process at a cost of Rs.100 millions.  This has been financed by way of term loan to the extent of Rs.70.000 millions from IDBI and the balance through internal accruals.  An expansion programme of polyester film is in an active stage. This project was earlier planned to be located in UAE but due to social uncertainty in the Middle East the company has decided to relocate the project in Thailand. The total project cost of US$ 30 million, including US $ 6 million towards working capital is proposed to be financed by way of debt to the tune of US $ 20 million and the balance by way of equity /preference shares. The Metalliser project has been delayed and has been scheduled to be in the financial year 2002-03.

 

BUSINESS

 

Subject is engaged in the business as Manufacturers and Sellers of Polyester Films, Polyester Chips and Solar PV Modules. 

 

The company sells its products under the brand name “SARAFIL”.

 

The company is an Export Oriented Unit and is being set up under Electronic Hardware Technology Park (EHTP) Scheme.  It is based on new generation technology sourced from USA and offers distinct cost advantage over the traditional silicon based alternatives.

 

Company’s fixed assets include Freehold Land, Leasehold Land, Buildings, Plant and Machinery, Electrical Installations, Furniture and Fixtures, Office Equipments and Vehicle.

 

A further escalation particularly in the last two quarters of the year under review, in the competitive pricing pressures in the domestic as well as international markets, resulting from new capacity creation, continued to affect sales realization and contribution margin. In spite of a small increase in film production there has been a decrease in EBITDA of about 47% during the year under review attributable primarily to a reduction in average selling price of film by about 17%. 

 
Depreciation Costs were higher by about 5% as against last year on account of additions to fixed assets. 

 
There is an exceptional charge of Rs. 10.403 Millions on account of foreign exchange fluctuation on redemption of part of Preference Shares held by the company in its subsidiary Polyplex (Asia) Pte. Limited. (PAPL) in Singapore at face value. 

 
The Profit before Tax (PBT) was substantially lower by 94%. Profit after Tax (PAT) was lower by about 95%. 

 

Subsidiary Companies 

 
Polyplex (Thailand) Public Company Limited, Thailand (Polyplex Thailand) 

 
The Company together with its wholly owned subsidiary PAPL owns Polyplex Thailand to the extent of 70%. Polyplex Thailand is listed on The Stock Exchange of Thailand. 

 
During the year under review Polyplex Thailand produced 36877 MT (38199 MT in 2004-05) of Polyester Film with the capacity utilization factor of 94.6%.

 
Profit for the year was lower due to pressure on margins, particularly during the second half, higher power and fuel costs, employee costs and administrative overheads. 

 
The Board of Polyplex Thailand has recommended a dividend of Bhat 0.28 per share as per its policy stated in the prospectus of about 30% of its annual net profit, taking into account economic conditions, growth plans, future deployment opportunities, the Company's financial position and liquidity and subject to the approval by the shareholders. 
 
In order to improve its product mix towards more value added products, Polyplex Thailand proposes to set up an extrusion coating line at an estimated total cost of U.S. Dollars 5 million. 

 
Polyplex (Asia) Pte. Limited., Singapore (PAPL) 

 
PAPL is a wholly owned subsidiary of the Company. The Company holds the entire ordinary share capital of PAPL comprising of 1,00,000 ordinary shares of U.S. Dollars 10 each at par.

 

PAPL continues to hold 428 million equity shares of Baht 1 each of Polyplex Thailand acquired at a cost of U.S. Dollars 10.32 million during 2004-05. The market value of this investment as on March 31, 2006 was U.S. Dollars 54.22 million. 

 
PAPL earned a net profit of U.S. Dollars 3.63 million during the year by way of dividend on its investment in Polyplex Thailand. 

 
Polyplex (Singapore) Pte. Limited., Singapore (PSPL) 


PSPL is a wholly owned subsidiary of Polyplex Thailand by virtue of investment in 1,00,000 ordinary shares of U.S. Dollars 10 each at par. The movement in Preference share capital structure of the company is as under 


PSPL is the investment vehicle of Polyplex Thailand for Polyplex Europa. PSPL continues to hold 1.3 million equity shares of YTL 5 each of Polyplex Europa issued at par at a cost of U.S. Dollar 4.62 million. 

 
Polyplex Europa Polyester Film Sanayi Ve Ticaret Anonim Sirketi, Turkey (Polyplex Europa) 


The following capacities were commissioned at the site in Corlu, Turkey 

 
Project Capacity Commencement Project Cost (in '000)PET Film Line(8.7 metre) 24,000 TPA December 2005 $ 39,586Co-GenerationPower Plant 4 MW December 2005 $ 2,153Metalliser 5,000 TPA March 2006 $ 2,966 

 
The cost of the project has been met by contribution by Polyplex Thailand/its subsidiary PSPL and borrowings. 

 
A Project, for backward integration into chips for captive consumption is currently under implementation. This will involve an outlay of about Euro 10 million and is expected to commence commercial operation in the third quarter of the current financial year. 

 
With the improvement in productivity and full year operations of the Film line together with the commencement of PET Chips operations, Polyplex Europa expects to post a healthier financial performance during the current year. 

 
Polyplex (Americas) Inc. USA (Polyplex America) (erstwhile Spectrum Marketing Inc.) 

 
Polyplex America became a subsidiary of the Company w.e.f. January 1, 2006, with the investment by Polyplex Thailand of an amount of US Dollars 1.015 million. The Company also has an existing investment of U.S. Dollars 0.125 million in Polyplex America. Total investment of the Polyplex group in Polyplex America aggregates to 90.12% in the ordinary capital. 

 
Polyplex America is a marketing arm of the Polyplex Group for the North American markets. 

 
With full year operations in 2006-07, Polyplex America anticipates a better financial performance in the current year. 

 

PRODUCT 
 
 PET film is a high performance film made from polyethylene terephthalate resin (generally known as Polyester Chips), which in turn is produced from dimethyl terephthalate (DMT)/Purified Terephthalic Acid (PTA) & Mono-Ethylene Glycol (MEG). 

 
The five main categories of PET film applications are as under: 

 
Packaging: Commodity films and specialty film used primarily for flexible packaging. 


Imaging: Printing films - layout base, masking film and printing plates, as well as reprographic, microfilms etc. 

 
Electrical: Wire and cable wrap, membrane switches, flexible printed circuits, capacitors and motor insulation. 

 
Magnetic media: Audio and video tape, as well as computer tape and floppy discs. 

 
Others (Industrial): Primarily Industrial comprises of Hot stamping foils, photo-resist, labels and many more. 

 
Another broad categorization made by the industry is Thin (including Magnetic media) and Thick films. The Company operates in the Thin film segment focusing on the Packaging, Industrial and Electrical (PIE) segments. 

 
INDUSTRY SCENARIO

 
Global


DEMAND 
 
The worldwide merchant market of PET film in 2005 was estimated at 1.49 million tons, up from 1.23 million tons in 2000, which represents a CAGR of 3.88%. Of this about 80% is estimated to be accounted by Thin films. The sector with highest demand for thin PET film is Packaging, followed by Industrial and Electrical films respectively. The combined demand for these segments accounted for 71% of the total demand in 2000 and was 88% in 2005. This represented a growth of 49% during 20002005. Electrical recorded the highest growth of 64%, Packaging 58% and Industrial 31%. The CAGR for these segments between 2000 and 2005 has been 8.28%. 


Classified by region, demand for PET film was the -highest in America, West Europe and Japan, accounting for 28%, 21% and 20% of world consumption respectively in 2000. Because of higher growth rates, Other Asia' (Asia other than Japan & Korea) has emerged as the largest market with a share of 31% followed by America and Japan with 22% and 19% respectively. 

 
 SUPPLY 
 
 The global merchant capacity for PET film in 2005 was approximately 2.0 million tons up from 1.5 million tons in 2000, which represents a CAGR of 5.92%. Thin film capacity was estimated at 1.56 million tons in 2005, about 78% of the total. Since 2000, there has been a shift of production towards Asia (excluding Japan and Korea) whereas the capacity in all the other markets has remained largely, unchanged. 

 
Classified by region, Other Asia' had the highest capacity in 2005 accounting for 42%, followed by America and Korea with 15.32% and 15.04% respectively. During 2000-2005, Other Asia' also was the region that had the highest growth rate of PET film production capacity with growth rate of 123% due to the setting up of new lines by existing and new manufacturers in India, China and other developing countries in Asia. 

 
INDUSTRY STRUCTURE AND EVOLUTION 

 
After a period of PET film shortage in the mid-90's, which led to high profitability for all producers worldwide, the industry saw a huge capacity build up resulting in a significant oversupply situation. Competitive pressure further aggravated by the East Asian currency crisis in mid-1997 led to a severe erosion of prices to unprecedented levels and all producers of PET film went through an extremely difficult period between 1997 and 2000. Limited capacity creation, large scale consolidation as also the rationalization of capacity by closure of uneconomic old lines by some players, helped restore a semblance of stability to the PET film markets worldwide towards the end of 2000. 

 
With proliferation of technology and capacity, the emphasis has moved to evolving a competitive cost structure. This, along with increasing concerns on optimizing return on capital has led to consolidation among the World Majors' and has created businesses which are truly global in scope in terms of capacity, geographical reach and product offering. 

 
 Several new lines have been setup in China in the recent past as a consequence of which it is estimated that the capacity in this country has increased from around 136,000 MT in 2003 to 566,000 in 2005. Further lines are under planning/ implementation which could add another 100,000 MT by 2007. While as of now the impact of producers from China in the international markets in not pronounced, the capacity overhang is a matter of continued concern. Should the new entrants be successful in achieving good quality and operating levels and build up distribution capabilities, PET film markets could be affected adversely. 

 
There are currently three broad classes of PET film manufacturers classified by size of production capacity: 
 
World majors with production capacity of over 100,000 tons per year (e. g. Dupont-Teijin, Mitsubishi, Toray and SKC) 
 
 Mid-size players with production capacity between 50,000 - 100,000 tons per year (e.g. Kolon, Polyplex, Cifu and Jindal) and 

 
Small / local producers with production capacity of less than 50,000 tons per year 

 
Demand for PET film for magnetic media application has been high in the past, prompting major producers to focus on this segment. Competition in the magnetic media segment is thus confined only to these majors based on their long and well established expertise and experience. 

 
For other PET films including Thin film, competition is seen among all groups. Due to consistently rising demand, especially for Thin film which is used in Packaging, Industrial and Electrical segments where healthy growth of demand is recorded, small and mid sized producers (including Polyplex Group) have expanded their capacity which could lead to a higher market share for them. 

 

CURRENT SCENARIO 

 
While operating rates in Thin film continue to be higher than Thick film, with capacity growing faster than incremental demand in Thin films, the capacity utilization in the industry will trend downwards in the next few years on an aggregate basis. 

 
TRADE ACTIONS 

 
International trade in PET film has been prone to trade actions particularly in Europe and U.S.A. where there are large imports.

 

Subject employs around 440 persons in its’ set up.

 

Promoted by Sanjiv Saraf in association with Mahalaxi Trading & Investment Company -- a non-resident corporate body -- Polyplex Corporation currently operates a polyester film plant (cap. : 6000 tpa) at Khatima, Nainital district, UP. The plant was commissioned in 1988 with a capital outlay of about Rs 40 cr. The company's product is biaxially-oriented polyester film, a thermoplastic film used in a range of products including audio, video, computer tapes, flexible packaging, metallised yarn, stamping foils, graphic arts, X-rays, electrical insulations, sun-control films, capacitors and other applications. 


 
With good prospects for the polyester film industry, the company expanded its capacity 14,830 tpa at a cost of around Rs 70 cr. The capacity expansion was funded by a private placement of shares (in Nov.'94 it made a private placement of shares at a premium of Rs 130) and internal accruals.  

 
Polyplex has imported equipment from leading international suppliers such as Lindauer Dorner, Barmag and Kampf, Germany; Nishimura, Japan; Nucleometre FAG, France; and Extrusion of Dies, US. This, coupled with the technical skills of its operating personnel and emphasis on quality control, has enabled it to produce films which enjoy a premium position not only in India but also in the international market.

 
The company has entered into a Joint Venture Agreement with Global Solar Energy LCC for its PV Project, with the terms & Agreement of both have equal equity position of 50% each, Assets of PV division transferred to goint concern, Funds will met by partners in the sration of proposed shareholding & Global Solar Energy used as an implementing entity. Company corporate office project at an advanced stage. 

 
A forward integration programme for setting up a Metallizer is in the process at a cost of Rs.1000.00 lacs.This has been financed by way of term loan to the extent of Rs.700.00 lacs from IDBI and the balance through internal accruals.An expansion programme of polyester film is in a active stage.This project was earlier planned to be located in UAE but due to social uncertainty in the Middle East the company has decided to relocate the project in Thailand. The total project cost of US $ 30 million,including US $ 6 million towards working capital is proposed to be financed by way of debt to the tune of US $ 20 million and the balance by way of equity /preference shares. The Metalliser project has been delayed and has been scheduled to be in the current financial year ie 2002-03. 
 
 Polyplex (Thailand) Public Company Limited(PTL)-a subsidiary of Polyplex Corporation Limited-has made IPO of 240 million ordinary shares of Baht 1 each at an offering price of Baht 6.90 per share.The proceeds raised through IPO by the foreign subsidiary,are proposed to be utilized towards repayment of Loans to Financial Institutions.With the making of IPO,the shareholding of the company in PTL has come down to 70%.

 

Website Details :

 

Polyplex is one of India’s leading manufacturers and exporters of Biaxially Oriented Polyester (BOPET) Film for packaging, electrical and other industrial applications.

 

With its headquarters in NOIDA, New Delhi the Company has three PET Film manufacturing facilities– one located in Khatima in the state of UttaranchAal, India, another at Rayong province in Thailand (owned and operated by Polyplex (Thailand) Public Company Limited. (PTL), its subsidiary) and the latest facility at Çorlu, Tekirdag in Turkey (owned and operated by Polyplex Europa Polyester Film San. ve Tic. A.S. (PE), which is a wholly-owned subsidiary of PTL).

 

Polyplex has established itself as one of the most profitable producers of PET Film by way of cost efficient operations resulting from high productivity and low overheads. Its products have gained wide acceptance in the Global markets, such as USA, Europe, South-East Asia, South America, North America and Australia, where the Company has been consistently exporting about 75% of its production.

 

The Company has a dynamic workforce of about 400 employees in India, more than 250 employees in Thailand and more than 150 employees in Turkey.

 

With its expansion in Turkey, Polyplex has a capacity of 83,000 TPA. The capacity enhancement in Turkey has made Polyplex the 5th largest Thin Film Producer in the world.

 

History

 

Polyplex was incorporated in 1984 and commenced commercial operations with its first Film line of 4000 TPA in May 1988, which was subsequently increased to 6000 TPA. With its operations stabilizing, by the mid 90’s, Polyplex was able to emerge as one of the most profitable producers of Polyester Film in India.

 

Polyplex undertook an expansion in film capacity by adding another film line of 9000 TPA in March 1996. It also integrated backward into the manufacture of Polyester Chips meant for captive consumption, and commenced production in March 1997.

 

While mirroring industry trends, the Company’s financial performance has been consistently better than the industry, resulting from the Company’s focus on Polyester Films, its strategic understanding of the PET Film market and operational efficiencies. Initiatives such as TPM, BPR and implementation of ERP have lead to sustained improvements in productivity. A turnaround in market conditions since mid-2000 has seen a significant improvement in the profitability of their operations, thus creating conditions for further growth.

 

Following from the Company’s objective of being a PET Film manufacturer of Global significance, Polyplex expanded its film capacity further by investing in a new film line of 15000 MT in Thailand. The new line was commissioned on April 2, 2003 within the budgeted costs and ahead of time. Following this, PTL has set up its next PET film line with a capacity of 15000 MT in a record time of nine months. The line commenced commercial production in November 2003.

 

The Company also commissioned a Metallizer in India in December 2002. This has enabled the Company to broaden its product portfolio and improve value additions.

 

These investments have strengthened the Company’s competitive position in the PET Film business ensuring continued cost leadership. This together with the current demand-supply situation, would enable Polyplex to provide an attractive value proposition to its customers and investors.

 

Production in both the India and the Thailand units has been more than rated capacity. Consequently in 2003-04 capacities were restated at 20,000 MT for India and 39,000 MT for Thailand.

 

During 2004-05, the Company took steps to implement a Polyester film plant in Turkey and has formed a Company in Turkey, Polyplex Europa Polyester Film San. Ve Tic. A.S., for this purpose. This unit successfully started commercial production in December  2005.

 

During 2005-06, Company planned to set up a Silicone Coater Plant with an investment of around Rs. 220 millions. Currently Trial runs are being undertaken.

Plants                                                                          Installed Capacity (MT)                  Remarks

Polyplex Corporation Limited. (PCL)

 

PET Film                                                                      20000                                             -

Polyester Chips                                                             20000                                             For captive use

Metallizer                                                                      4800                                               -

Silicone Coater                                                              2000                                               Scheduled to

 

commence production in July 06.

 

Polyplex (Thailand) Public Co. Limited (PTL)

 

PET Film                                                                      39000                                             -

Polyester Chips - Batch Polycondensation                       7000                                               For captive use

Polyester Chips - Continuous Process                             45500                                             Commenced production in February 2005

Metallizer                                                                      4800                                               Commenced production in June 2005

Polyplex Europa San. ve Tic. A.S. (PE)

PET Film                                                                      24000                                             Commenced production in December 2005

Metallizer                                                                      5000                                               Commenced production in March 2006  

Polyester Chips - Continuous Process                             45500                                             Commencement scheduled in Third Quarter of 2006-07.  

 

Polyplex in Thailand (PTL)


Polyplex (Thailand) Public Company Limited., is a subsidiary of Polyplex Corporation Limited. The Company commenced commercial production on April 2, 2003 from its first Polyester Film line located in Rayong province. With the start of production at their second PET film line on November 13, 2003, they have a total capacity of 39000 MT. In September 2004, they also successfully started operations of their batch polycondensation PET chips plant. After the startup of the continuous process PET chips plant, the company has become self-sufficient in its raw material requirement and improved its value addition. The total investment in these projects is about USD 60 million. 

 

Polyplex in Turkey (PE)

A wholly-owned subsidiary of PTL, Polyplex Europa Polyester Film Sanayi ve Ticaret A.S. has been formed in 2004-05 for setting up a Thin Film line with a capacity of 24000 MT in the Free Zone in Çorlu, Tekridaag in Turkey. The Film line successfully started commercial production in December 2005. Metallizer has also successfully started production in March, 2006.  PE is now in the process of implementing a Chips plant at the existing location. The total investment in these projects is about USD 55 million.  

 

Polyplex in USA

 

Polyplex (Americas) Inc. is a subsidiary of PTL. This company is a distributor of Polyplex Corporation Limited for North American Region. 

 

Milestones 

 

1984       Polyplex Corporation Limited is incorporated.

1987       Became a listed company in India.

1988       Commences commercial operations with its first Film line of 4000 TPA.

1996       Polyplex undertakes expansion in Film capacity by adding a new Film line of 9000 TPA.

1997       Commences integrated backward manufacturing of Polyester Chips meant for captive consumption.

2002       Polyplex commissions a Metalliser in India with a capacity of 4800 TPA.

2003       Polyplex (Thailand) Public Company Limited (PTL) commences operations in Thailand with a 39,000 MT PET film plant.

2004       PTL’s Batch Polycondensation PET chips plant commences in September.

2004       PTL successfully floated an IPO and is listed on Stock Exchange of Thailand.

2005        PTL’s Continuous Process PET chips plant commences in February.

2005       PTL commissions a Metallizer in Thailand with a capacity of 4800 TPA in June.

2005       PE commences operations in Turkey with a 24,000 MT PET film plant in December.

2006       PE commissions a Metallizer in Turkey with a capacity of 5000 TPA in March.

2006       PTL invested USD 1 Mn in Polyplex America to Acquire 90% stake in the Company. 

 

 

Product Description

Biaxially oriented PET film (BOPET) is used successfully in a wide range of applications, due to its excellent combination of optical, physical, mechanical, thermal, and chemical properties, as well as its unique versatility.

 

v      Optically brilliant, clear appearance

v      Unequaled mechanical strength and toughness

v      Excellent dielectric properties

v      Good flatness and coefficient of friction (COF)

v      Tear-resistant and puncture-resistant characteristics

v      Wide range of thickness-as thin as 1 micron up to 350 micron

v      Excellent dimensional stability over a wide range of temperatures

v      Very good resistance to most common solvents, moisture, oil, and grease

v      Excellent barrier against a wide range of gases

          

PET film can also be modified:

v      from extremely low shrinkage (<0.1%) to as high as about 75%-in any direction;

v      with pigments and fillers into a wide range of colors, haze, translucency, or opacity; and

v      to change surface textures from very smooth to any desired roughness.

          

A wide range of chemical treatments (in addition to corona) can be applied to PET film during its manufacture to help it adhere to various coatings, such as inks, adhesives, metalization, etc. Surface treatments can also be applied to incorporate properties like surface-slip and anti-static. Yet another approach is co-extrusion, where different polyester layers are combined to obtain properties like built-in heat sealability, rough surface with high clarity, etc.


Details on Surface Treatment


In addition to its versatility in properties and applications, PET film is also among the most environmentally friendly materials offered. Hundreds of film grades are currently available to meet the needs.

 

Quality and Services


Their commitment to Total Customer Satisfaction through consistent Quality, reliable Delivery and prompt Service reflects in their ISO 9002 and 14001 accreditation, as also in the institutionalization of a Quality Assurance System, based on Standardization, Customization, Conformance, and Continuous Training and Improvement. Implementation of Total Productive Maintenance (TPM), with its focus on Productivity and Quality and utilization of an Enterprise wide Resource Planning (ERP) platform, SAP R/3, enables them to proactively monitor and control their business processes.

 

Environment Statement

 

PET is considered to be a "green" or environmentally friendly polymer. The reason being that PET and PET-based products are –

 

v      Safe

v      Non-toxic

v      Do not contains heavy metals

v      Do not use plasticizers

v      Lightweight

v      Easily recycled

                    

As the demand for PET grows, more and more applications are being developed. This will allow industries throughout the world the ability to use PET Film to make stronger, lighter products-thus helping them replace other heavier materials that have undesirable environmental characteristics.

 


CMT REPORT (Corruption, Money Laundering & Terrorism]

 

The Public Notice information has been collected from various sources including but not limited to: The Courts, India Prisons Service, Interpol, etc.

 

1]         INFORMATION ON DESIGNATED PARTY

No records exist designating subject or any of its beneficial owners, controlling shareholders or senior officers as terrorist or terrorist organization or whom notice had been received that all financial transactions involving their assets have been blocked or convicted, found guilty or against whom a judgement or order had been entered in a proceedings for violating money-laundering, anti-corruption or bribery or international economic or anti-terrorism sanction laws or whose assets were seized, blocked, frozen or ordered forfeited for violation of money laundering or international anti-terrorism laws.

 

2]         Court Declaration :

No records exist to suggest that subject is or was the subject of any formal or informal allegations, prosecutions or other official proceeding for making any prohibited payments or other improper payments to government officials for engaging in prohibited transactions or with designated parties.

 

3]         Asset Declaration :

No records exist to suggest that the property or assets of the subject are derived from criminal conduct or a prohibited transaction.

 

4]         Record on Financial Crime :

            Charges or conviction registered against subject:                                                  None

 

5]         Records on Violation of Anti-Corruption Laws :

            Charges or investigation registered against subject:                                                          None

 

6]         Records on Int’l Anti-Money Laundering Laws/Standards :

            Charges or investigation registered against subject:                                                          None

 

7]         Criminal Records

No available information exist that suggest that subject or any of its principals have been formally charged or convicted by a competent governmental authority for any financial crime or under any formal investigation by a competent government authority for any violation of anti-corruption laws or international anti-money laundering laws or standard.

 

8]         Affiliation with Government :

No record exists to suggest that any director or indirect owners, controlling shareholders, director, officer or employee of the company is a government official or a family member or close business associate of a Government official.

 

9]         Compensation Package :

Our market survey revealed that the amount of compensation sought by the subject is fair and reasonable and comparable to compensation paid to others for similar services.

 

10]        Press Report :

            No press reports / filings exists on the subject.

 

 

CORPORATE GOVERNANCE

 

MIRA INFORM as part of its Due Diligence do provide comments on Corporate Governance to identify management and governance. These factors often have been predictive and in some cases have created vulnerabilities to credit deterioration.

 

Our Governance Assessment focuses principally on the interactions between a company’s management, its Board of Directors, Shareholders and other financial stakeholders.

 

 

CONTRAVENTION

 

Subject is not known to have contravened any existing local laws, regulations or policies that prohibit, restrict or otherwise affect the terms and conditions that could be included in the agreement with the subject.

 

 

FOREIGN EXCHANGE RATES

 

Currency

Unit

Indian Rupees

US Dollar

1

Rs.43.14

UK Pound

1

Rs.84.71

Euro

1

Rs.57.58

 

 

SCORE & RATING EXPLANATIONS

 

SCORE FACTORS

 

RANGE

POINTS

HISTORY

1~10

6

PAID-UP CAPITAL

1~10

6

OPERATING SCALE

1~10

6

FINANCIAL CONDITION

 

 

--BUSINESS SCALE

1~10

7

--PROFITABILIRY

1~10

5

--LIQUIDITY

1~10

6

--LEVERAGE

1~10

6

--RESERVES

1~10

6

--CREDIT LINES

1~10

6

--MARGINS

-5~5

--

DEMERIT POINTS

 

 

--BANK CHARGES

YES/NO

YES

--LITIGATION

YES/NO

NO

--OTHER ADVERSE INFORMATION

YES/NO

NO

MERIT POINTS

 

 

--SOLE DISTRIBUTORSHIP

YES/NO

NO

--EXPORT ACTIVITIES

YES/NO

YES

--AFFILIATION

YES/NO

YES

--LISTED

YES/NO

YES

--OTHER MERIT FACTORS

YES/NO

YES

TOTAL

 

54

 

This score serves as a reference to assess SC’s credit risk and to set the amount of credit to be extended. It is calculated from a composite of weighted scores obtained from each of the major sections of this report. The assessed factors and their relative weights (as indicated through %) are as follows:

 

Financial condition (40%)            Ownership background (20%)                 Payment record (10%)

Credit history (10%)                    Market trend (10%)                                Operational size (10%)

 


 

RATING EXPLANATIONS

 

RATING

STATUS

 

 

PROPOSED CREDIT LINE

>86

Aaa

Possesses an extremely sound financial base with the strongest capability for timely payment of interest and principal sums

 

Unlimited

71-85

Aa

Possesses adequate working capital. No caution needed for credit transaction. It has above average (strong) capability for payment of interest and principal sums

 

Large

56-70

A

Financial & operational base are regarded healthy. General unfavourable factors will not cause fatal effect. Satisfactory capability for payment of interest and principal sums

 

Fairly Large

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

 

Satisfactory

26-40

B

Unfavourable & favourable factors carry similar weight in credit consideration. Capability to overcome financial difficulties seems comparatively below average/normal.

 

Small

11-25

Ca

Adverse factors are apparent. Repayment of interest and principal sums in default or expected to be in default upon maturity

 

Limited with full security

<10

C

Absolute credit risk exists. Caution needed to be exercised

 

 

Credit not recommended

NR

In view of the lack of information, we have no basis upon which to recommend credit dealings

No Rating

 

PRIVATE & CONFIDENTIAL : This information is provided to you at your request, you having employed MIPL for such purpose. You will use the information as aid only in determining the propriety of giving credit and generally as an aid to your business and for no other purpose. You will hold the information in strict confidence, and shall not reveal it or make it known to the subject persons, firms or corporations or to any other. MIPL does not warrant the correctness of the information as you hold it free of any liability whatsoever. You will be liable to and indemnify MIPL for any loss, damage or expense, occasioned by your breach or non observance of any one, or more of these conditions