MIRA INFORM REPORT

 

 

Report Date :

28.01.2008

 

IDENTIFICATION DETAILS

 

Name :

SONA KOYO STEERING SYSTEMS LIMITED

 

 

Registered Office :

UGF - 6, Indraprakash, 21, Barakhamba Road, New Delhi - 110 001

 

 

Country :

India

 

 

Financials (as on) :

31.03.2007

 

 

Date of Incorporation :

14.06.1984

 

 

Com. Reg. No.:

018415

 

 

CIN No.:

[Company Identification No.]

L29113DL1984PLC018415

 

 

TAN No.:

[Tax Deduction & Collection Account No.]

CHES05669G

 

 

Legal Form :

Public limited liability company.  The company's shares are listed on the Stock Exchanges.

 

 

Line of Business :

Manufacturing of Automotive Components for four Wheelers.

 

 

RATING & COMMENTS

 

MIRA’s Rating :

A

 

RATING

STATUS

PROPOSED CREDIT LINE

56-70

A

Financial & operational base are regarded healthy. General unfavourable factors will not cause fatal effect. Satisfactory capability for payment of interest and principal sums

Fairly Large

 

 

Maximum Credit Limit :

USD 5336532

 

 

Status :

Good

 

 

Payment Behaviour :

Regular

 

 

Litigation :

Clear

 

 

Comments :

Subject is a well – established and reputed company having satisfactory fine track. Directors are reported as experienced, respectable and having satisfactory means of their own. Trade relations are fair. Business is active. Payments are reported as usually correct and as per commitments.

 

The company can be considered good for normal business dealings at usual trade terms and conditions.

 

It can be regarded as a promising business partner in a medium to long – run.

 

 

LOCATIONS

 

Registered Office :

UGF - 6, Indraprakash, 21, Barakhamba Road, New Delhi - 110 001, India

Tel. No.:

91-11-23311924

Fax No.:

91-11-23327205

E-Mail :

drkapur@sonagroup.com

sudhir.chopra@sonagroup.com

Website :

http://www.sonagroup.com

 

 

Corporate Office :

8th Floor, DLF Square, Jacaranda Marg, M-Block, DLF City Phase II, Gurgaon -122 002, Haryana, India

Tel. No.:

91-124-6560717-19

Fax No.:

91-124-6563004

 

 

Liaison Office :

2nd Floor, Piramal Mansion, 235, D. N. Road, Fort, Mumbai - 400 001, Maharashtra, India

 

 

Plants :

·         38/6 NH 8, Delhi – Jaipur Road, Gurgaon – 122001, Haryana, India

 

·         P.O. Box 14, Chennai – Bangalore Highway (NH – 4), Sriperumpudur, District Chinglepet – 602105, Tamilnadu, India

 

·         Plot No.32, Industrial Area, Phase ii, Dharuhera, District Rewati Haryana, India

 

DIRECTORS

 

Name :

Mr. Dr. Surinder Kapur

Designation :

Chairman and Managing Director

Date of Birth/Age :

63 years

Qualification :

Ph. D.(Mechanical Engineering), Michigan State University, U.S.A.

Experience :

33 years

Date of Appointment :

01.10.1990

 

 

Name :

Mr. A. K. Jain

Designation :

Director

 

 

Name :

Mr. Dr. Omkar Goswami

Designation :

Director

 

 

Name :

Mr. Kiyoshi takeda

Designation :

Director

 

 

Name :

Mr. Ramesh Suri

Designation :

Director

 

 

Name :

Mr. Jug Mohan Kapur

Designation :

Director

 

 

Name :

Mr. Sanjay Kapur

Designation :

Vice Chairman

 

 

Name :

Mr. B. L. Passi

Designation :

Director

 

 

Name :

Mr. Lalit Suri

Designation :

Director

 

 

Name :

Mr. Chander Uday Singh

Designation :

Director

 

 

Name :

Mr. Ravi Bhoothalingam

Designation :

Director

 

 

Name :

Mr. P. K. Chadha

Designation :

Director

 

 

Name :

Mr. Atanu Maity

Designation :

Operating Management

 

 

Name :

Mr. Rakesh K. Gaind

Designation :

Operating Management

 

 

Name :

Mr. Pramod K. Agarwal

Designation :

Operating Management

 

 

Name :

Mr. Soumya Choudhary

Designation :

Operating Management

 

 

Name :

Mr. Sammer Kumar Jindal

Designation :

Operating Management

 

 

Name :

Mr. S. C. Gupta

Designation :

Oprating Management

 

 

Name :

Mr. A. D. Rao

Designation :

Operating Management

 

 

Name :

Mr. Tomizo Nakava

Designation :

Nominee of Jtekt Corporation, Japan

 

 

Name :

Mr. Shinichi Takeuchi

Designation :

Nominee of Maruti Udyog Limited

 

 

KEY EXECUTIVES

 

Name :

Mr. Sudhir Chopra

Designation :

Company Secretary

Date of Birth/Age :

49 years

Qualification :

B. Com, FCS, LL.B

Experience :

29 years

Date of Appointment :

15.05.1993

 

 

Name :

Mr. Kiran M. Deshmukh

Designation :

Chief Operating Officer

Date of Birth/Age :

53 years

Qualification :

B. Tech (Metallurgy)

Experience :

30 years

Date of Appointment :

01.08.1986

 

 

Name :

Mr. P. V. Prabhu Parriker

Designation :

Executive Management

Date of Birth/Age :

60 years

Qualification :

Mechanical Engineer

Experience :

33 years

Date of Appointment :

01.02.1991

 

 

MAJOR SHAREHOLDERS / SHAREHOLDING PATTERN

 

As on 31.12.2007

Names of Shareholders

No. of Shares

Percentage of Holding

Promoter and Promoter Group 2

 

 

Indian

 

 

Individuals/Hindu Undivided Family

500424

0.52

Bodies Corporate

29937631

30.88

Foreign

 

 

Bodies Corporate

19486394

20.10

 

 

 

Public shareholding

 

 

Institutions

 

 

Mutual Funds

1612898

1.66

Financial Institutions/Banks

3300

0.00

Insurance Companies

780940

0.81

Foreign Institutional Investors

287502

0.30

 

 

 

Non Institutions

 

 

Bodies Corporate

10731143

11.07

Individual Shareholders holding nominal share capital upto of Rs.0.100 Million

20032804

20.66

Individual Shareholders holding nominal share capital in excess of Rs.0.100 Million

11936153

12.31

 

 

 

Any Others

 

 

Trust

21500

0.02

HUF

1333049

1.38

Clearing Members

283497

0.29

 

 

 

Total

96947235

100.00

 

 

 

BUSINESS DETAILS

 

Line of Business :

Manufacturing of Automotive Components for four Wheelers.

 

 

Products :

Product Descriptions

Item Code

 

 

EPS Wagon R

1-A064A00000

EPS Alto RHD

1-A074A00000

AXLE 8-Seater

1-A024900000

 

STEERING SYSTEM PRODUCTS

 

-          Rack and Pinion Manual Steering

-          Rack and Pinion Power Steering

-          Re-circulating Ball Screw type Gear Assy

-          Column Assembly – Rigid

-          Column Assembly – Collapsible

-          Column Assembly - Collapsible Tilting

-          Universal Joints

 

DRIVE LINE

 

-          Rear Axle Assembly

-          Case Differential Assembly

-          Propeller Shaft

 

Application Range

 

-          Passenger Cars, Small Vans

-          MUV, SUV

-          Light Commercial Vehicle

 

 

PRODUCTION STATUS

 

Particulars

Unit

Installed Capacity

Actual Production

 

 

 

 

Steering Gear Assembly including component

Nos.

550000

406996

Axle Assemblies incl. Comp.

Nos.

92000

901993

Case differential Assembly

Nos.

300000

--

Propeller Shaft

Nos.

112000

--

Rack and Pinion Assy.

Nos.

120000

13834

Column and UJ Assy.

Nos.

120000

91341

 

 

GENERAL INFORMATION

 

Suppliers :

·         Advance Forging Private Limited

·         Onassis Auto Products Private Limited

·         Bosch Chessis Systems India Limited

·         Arjan Auto Private Limited

·         Advantech

·         Paragon Autotechs Private Limited

·         Shram Engineering Works

·         RMP Bearing Limited

·         Gentech Toolings Private Limited

 

 

No. of Employees :

689

 

 

Bankers :

·         State Bank of India

·         Standard Chartered Bank

·         State bank of Hyderabad

·         Centurion Bank Limited

·         BNP Paribas

·         CITI Bank, N.A.

·         UCO Bank

·         ICICI Bank Limited

·         HSBC Limited

·         The Hongkong and Shanghai Banking Corporation Limited

 

 

Facilities :

 

Secured Loans

31.03.2007 

(Rs. In Millions)

 

 

Term Loans From Bank

512.300

Term Loans From Others

100.822

Short Term Loans From Banks

296.581

Sales Tax Loan

45.578

 

 

Total

955.281

 

Notes :

1. Term Loans from Banks include:

a) External Commercial Borrowings of USD 1 Million (Previous Year USD 2 Million) is secured by an exclusive first charge on the specific

Plant and Machinery and equitable mortgage of the land in Chennai.

b) External Commercial Borrowings of USD 1.5 Million (Previous Year USD 2 Million) is secured by first pari-passu charge on all the movable and

immovable properties both present and future.

c) External Commercial Borrowing of USD 6 million (Previous Year USD 6 Million) is secured by first pari-passu charge on all the movable and

immovable properties both present and future.

d) Rupees Term Loan of Rs.140.000 Millions (Previous Year Rs.85.000 Millions) is secured by first pari passu charge on all the movable plant and machinery both present and future excluding certain plant and machinery exclusively charged to CITI Bank and GE Capital.

 

2. Term Loan from others of Rs.100.822 Millions (Previous Year Rs.114.988 Millions) is secured by exclusive first charge on specific equipments financed.

 

3. The Short Term Loans from Banks are secured by hypothecation of inventories, book debts and other receivables both present and future.

 

4. Sales Tax Loan is secured by pari passu first charge over all immovable property including embedded fixed assets of the Company excluding the assets exclusively charged to other lenders.

 

Unsecured Loans

 

 

 

Other Loans and advances – From Banks

3.800

 

 

 

Banking Relations :

Good

 

 

Auditors :

 

Name :

S. P. Puri and Company

Chartered Accountants

Address :

4/18, Asaf Ali Road, New Delhi 110 002, India

 

 

Collaborators :

·         Koyo Seiko Company Limited, Japan

·         Mando Machinery Corporation, Korea

 

 

Associates/Subsidiaries :

·         Sona Somic Lemforder Components Limited

·         Sona Cold Forgings Limited

·         Sona Okegawa Precision Forgings Limited

·         Mahindra Sona Limited

·         Pune Heat Treat Private Limited

·         Three S Solutions Limited

·         Mandira Investment and Finance Company Private Limited

·         Trinayana Auto Private Limited

·         Kapur Properties and Investments

·         Marugi Udyog Limited

·         Sona Investment Limited

·         Hypersonic Investment Limited

·         Turbo Investment Limited

·         Sona Koyo Steering Systems Limited

 

 

CAPITAL STRUCTURE

 

Authorised Capital :

No. of Shares

Type

Value

Amount

 

 

 

 

125000000

Equity shares

Rs.2/- each

Rs.250.000 Millions

 

 

 

 

 

 

Issued, Subscribed & Paid-up Capital :

No. of Shares

Type

Value

Amount

 

 

 

 

92330500

Equity shares

Rs.2/- each

Rs.184.661 Millions

 

 

 

 

 

 

a) 4,39,67,000 (Previous Year Nil) Equity Shares of Rs.21- each, fully paid up have been issued as Bonus Shares by Capitalization of Capital Redemption Reserve.

 

b) 43,96,700 (Previous Year Nil) Equity Share of Rs.21- each fully paid up have been issued as preferential issue to the Promoters of the Company.

 

 

 

FINANCIAL DATA

[all figures are in Rupees Millions]

 

 

ABRIDGED BALANCE SHEET

 

SOURCES OF FUNDS

 

31.03.2007

31.03.2006

31.03.2005

SHAREHOLDERS FUNDS

 

 

 

1] Share Capital

184.661

87.934

87.900

2] Share Application Money

0.000

0.000

0.000

3] Reserves & Surplus

1149.472

753.450

641.000

4] (Accumulated Losses)

0.000

0.000

0.000

NETWORTH

1334.133

841.384

728.900

LOAN FUNDS

 

 

 

1] Secured Loans

955.281

1051.887

863.300

2] Unsecured Loans

3.800

3.800

3.800

TOTAL BORROWING

959.081

1055.687

867.100

DEFERRED TAX LIABILITIES

209.496

193.534

0.000

 

 

 

 

TOTAL

2502.710

2090.605

1596.000

 

 

 

 

APPLICATION OF FUNDS

 

 

 

 

 

 

 

FIXED ASSETS [Net Block]

1375.940

1215.375

932.900

Capital work-in-progress

458.907

77.941

87.500

 

 

 

 

INVESTMENT

298.689

297.689

296.600

DEFERREX TAX ASSETS

0.000

0.000

0.000

 

 

 

 

CURRENT ASSETS, LOANS & ADVANCES

 

 

 

 

Inventories

304.511

241.894

209.900

 

Sundry Debtors

811.034

411.936

411.600

 

Cash & Bank Balances

15.394

15.547

8.000

 

Other Current Assets

20.750

24.350

0.000

 

Loans & Advances

306.605

255.568

214.600

Total Current Assets

1458.294

949.295

844.100

Less : CURRENT LIABILITIES & PROVISIONS

 

 

 

 

Current Liabilities

1036.009

463.526

569.600

 

Provisions

98.235

65.391

62.900

Total Current Liabilities

1134.244

528.917

632.500

Net Current Assets

324.050

420.378

211.600

 

 

 

 

MISCELLANEOUS EXPENSES

45.124

79.222

67.400

 

 

 

 

TOTAL

2502.710

2090.605

1596.000

 

 

 

PROFIT & LOSS ACCOUNT

 

 

PARTICULARS

 

31.03.2007

31.03.2006

31.03.2005

Sales Turnover

5807.533

3399.791

3629.400

Other Income

27.118

32.027

43.900

Total Income

5834.651

3431.818

3673.300

 

 

 

 

Profit/(Loss) Before Tax

415.745

250.677

253.300

Provision for Taxation

138.618

88.086

86.600

Profit/(Loss) After Tax

277.127

162.591

166.700

 

 

 

 

Earnings in Foreign Currency :

 

 

 

 

Export Earnings

546.578

481.096

N.A.

 

Other Earnings

4.208

5.885

N.A.

Total Earnings

550.786

486.981

N.A.

 

 

 

 

Imports :

 

 

 

 

Raw Materials

7.399

10.730

N.A.

 

Stores & Spares

1938.157

584.062

N.A.

 

Capital Goods

95.006

60.126

N.A.

 

Others

0.000

0.000

N.A.

Total Imports

2040.562

654.918

N.A.

 

 

 

 

Expenditures :

 

 

 

 

Raw Material Consumed

4254.280

2322.161

2048.500

 

Finished Goods and Work – In – Process

(10.466)

(13.003)

654.500

 

Excise Duty on Increase/(Decrease) in Finished Goods

3.940

3.026

51.200

 

Manufacturing Expenses

285.246

228.303

122.300

 

Employees Remuneration and Benefits

385.296

279.711

218.900

 

Selling and Administration Expenses

253.791

168.903

161.700

 

Research and Development Expenses

17.449

15.676

43.300

 

Financial Charges

86.888

50.536

26.700

 

Other Expenditure

142.482

125.828

92.900

Total Expenditure

5418.906

3181.141

3420.000

 

 

 

QUARTERLY RESULTS

 

 

PARTICULARS

 

30.06.2007

1st Quarter

30.09.2007

2nd Quarter

31.12.2007

3rd Quarter

 

 

 

 

Sales Turnover

1526.400

1645.600

1720.400

Other Income

18.800

22.900

10.000

Total Income

1545.200

1668.500

1730.400

Total Expenditure

1366.000

1469.000

1537.800

Operating Profit

179.200

199.500

192.800

Interest

21.200

27.800

32.500

Gross Profit

158.000

171.700

160.100

Depreciation

34.700

36.000

45.200

Tax

47.100

47.100

9.000

Reported PAT

79.800

87.900

73.200

 

 

KEY RATIOS

 

PARTICULARS

 

31.03.2007

31.03.2006

31.03.2005

 

 

 

 

Debt-Equity Ratio

0.93

1.22

0.92

Long Term Debt-Equity Ratio

0.93

1.22

0.92

Current Ratio

1.16

1.32

1.25

Turnover Ratios

 

 

 

Fixed Assets

3.23

2.20

2.42

Inventory

25.77

18.12

21.76

Debtors

11.53

9.96

11.54

Interest Cover Ratio

5.47

5.35

10.49

Operating Profit Margin (%)

8.99

10.16

10.27

Profit Before Interest and Tax Margin (%)

7.23

7.53

7.71

Cash Profit Margin (%)

5.70

6.60

7.15

Adjusted Net Profit Margin(%)

3.94

3.97

4.59

Return On Capital Employed (%)

25.03

18.43

22.86

Return On Net Worth (%)

25.47

20.71

24.86

 

 

 

LOCAL AGENCY FURTHER INFORMATION

 

 

History :

 

Subject was incorporated on 14th July, 1984 at New Delhi having Company's Registration Number 18415.

 

Incorporated in June, 1984, Sona Steering Systems (SSSL) commenced business in September, 1985. SSSL has entered into a technical collaboration with Koyo Seiko Company, Japan which holds 20.47% stake in the company. It manufactures steering gears and column assemblies to be used in Maruti and other new-generation fuel-efficient automobiles.

 

In February, 1988, it came out with a 23 million public issue to part-finance its Rs116.2 millions project to manufacture 0.125 million steering gear assemblies per annum. In August, 1991, it came out with a rights issue of PCDs to finance the capacity expansion (cost : Rs207.7 millions) from 0.125 million pa to 0.175 million pa and diversification to manufacture 50000 axle assemblies.

 

The company signed an Mou with Oberland Mangold, Germany, to manufacture metallic catalytic convertors which are smaller, more efficient and cost-effective. With environmental protection devices having been made compulsory, there is huge market for convertors. SSSL has tied up with Mahindra and Mahindra to form an new firm, Mahindra Sona. The company was accredited with the ISO-9002 certification by RWTUV.

 

The company was awarded Maruti's "Best Vendor Award", in the category of  steering and suspension components. It has received preferential capital of Rs.100 millions from its collaborators Koyo Seiko Co Limited Japan in the year 1999-2000. With this, the name of the company has been changed to subject.

 

During the fiscal 2001, its profits suffered due to higher cost of inputs for power steering and delay in implementation of localization plans.

 

 

Management Discussion and Analysis :

 

The Indian economy has witnessed unprecedented growth in recent years. According to the latest estimates of the Central Statistical Organisation, the country's GDP has achieved growth of 9.2 per cent during 2006-07 - thus, lifting the compounded annual growth rate of the economy during the last four years to over 8.5 per cent. A key element of this growth has been the resurgence of manufacturing across all sectors, accompanied by an across the-board buoyancy in investments. As a result of several quarters of consistent double-digit growth for index of industrial production [IIP] - closing with 12.5 per cent growth in March 2007 - the share of manufacturing has increased by over one percentage point to 26.4 per cent of overall GDP. Within manufacturing, the automotive industry has been one of the highest growth segments.

 

Domestic vehicle sales [including two wheelers) increased by 13.5 per cent during 2006-07 and crossed the 10 million mark for the first time in the country's history. Sale of passenger vehicles, which is the key end-use segment of subject grew by 21.93 per cent from 1.140 million units in 2005-06 to 1.39 million in 2006-07. Commercial vehicle sales grew by 33.3 per cent from 351,000 units in 2005-06 to 468,000 during 2006- 07. In addition, vehicle exports also grew at a healthy rate of 25.4 per cent during the year, and reached the milestone of 1 million units.

 

This sustained growth in the domestic automobile industry has augured well for the auto components industry. Not only has demand increased, but also growth has given the key auto component manufacturers the opportunity of being the preferred suppliers to global automobile majors.

 

Recognising the potential of the auto industry, the Government of India has laid out an ambitious target in its Automotive Mission Plan, 2006-2016'. The vision in this plan is for India to emerge as "... the -destination of choice in the world for design and manufacture of automobiles and auto components with output reaching a level of US$ 145 billion, accounting for more than 10 per cent of the GDP and providing additional employment to 25 million people by 2016."

 

Subject shares this vision and recognises that scale and technology are going to be the key drivers to make it a reality. In line with this, the company had already announced in the previous year's Annual Report, its investment plans amounting to Rs.4 billion over the next four years. During 2006-07, Subject invested over Rs.0.660 billion in expansion and modernisation of its operations. While the benefits of these additional investments will accrue in a more substantial way in the future, the Company registered an impressive performance in the current fiscal year. Highlights of Subject financial performance during 2006-07 are:

 

·         Net sales increased by 70.8 per cent - from Rs.3,400 million in 2005-06 to Rs.5,808 million in 2006-07

·         Operating profit (OPBDIT) rose by 59.3 per cent – from Rs.377 million in 2005-06 to Rs.600 million in 2006-07

·         Cash profits (PBDT) grew by 50.8 per cent - from Rs.358 million in 2005-06 to Rs.540 million in 2006-07

·         Profit after tax (PAT) increased by 70.4 per cent - from Rs.163 million in 2005-06 to Rs.277 million in 2006-07

·         Return on capital employed (ROCE) increased by over 6 percentage points to 27.8 per cent in 2006-07

·         Return on net worth (RONW) grew by 1.5 percentage points to 20.8 per cent over the same period,

·         Earning per share increased from Rs.1.85 in 2005-06 to Rs.3.1 in 2006-07.

 

 

Markets :

 

Subject product portfolio includes two types of products - steering systems and driveline products. The steering systems portfolio includes Manual Steering, Hydraulic Power Steering, Steering Column and more recently introduced Column-type Electronic Power Steering Systems. Driveline products include case differentials, rear axle assemblies and propeller shafts.

 

During 2006-07, steering systems accounted for approximately 85 per cent of the total revenues of the Company, while driveline products constituted the rest.

 

Subject is the largest supplier of steering systems to passenger vehicle manufacturers in the country. While the Company intends to maintain its dominant position in the domestic market, it has identified exports as a thrust area and has targeted 35 per cent of its revenues to come from exports by 2010.

 

 

Domestic :

 

Subject focuses on supplies to the passenger car and multi-utility vehicle segments (including utility vehicles and multi-purpose vehicles). In the domestic market, passenger vehicle sales increased by 20.7 per cent from 1 ,1 43,076 units in 2005-06 to 1 ,379,698 units in 2006-07. Chart A gives the breakup for the sub-segments for over the past few years.

 

During 2006-07 passenger car sales - which is the largest and most important segment for the Company - grew by 22 per cent and crossed the one million mark. Utility vehicles [UV] grew by a relatively modest 13.2 percent; whereas multipurpose vehicles (MPV) grew at an impressive 25.2 per cent, albeit on a smaller base.

 

The sales of Electronic Power Steering Systems, which came on-stream during the year, have resulted in a disproportionate increase in the Company's turnover. Gross sales of the Company increased from Rs.4,092 million in 2005-06 to Rs.7,042 million in 2006-07 Chart B shows the trends in the Company's top-line since 2001-02.

 

Subject continues to maintain its leadership in the domestic passenger vehicle market. Moreover, there are several promising developments, which place the Company in a favourable position in this segment in the years to come.

 

First, due to the unprecedented rise in disposable income of households, the passenger car segment is expected to grow at a CAGR of over 15 per cent for the next four to five years as against 16.2% CAGR of the past five years ending March, 2007

 

Second, the compact car segment, where subject has a strong presence, is expected to continue to account for over 90 per cent share over the next few years. This trend will be compounded by the growth of compact cars exported from India with the plans of existing as well as new OEMs to make India a global export hub for compact cars.

 

Third, there is a new class of light commercial vehicles as well as an entry-level car, which are indigenously developed and low-cost entry-level vehicles for the mass market. subject has the capability of supplying both Steering and driveline parts to these high volume platforms.

 

Their forecast of the trends in steering technology indicates that the proportion of passenger cars in India with electronic power steering will increase from current levels of approximately 20 per cent to around 40 per cent by 2012. Subject, being the pioneer in the domestic segment for Electronic Power Steering will have the first mover advantage.

 

Further details of the Company's plans with respect to Electronic Power Steering have been discussed later.

 

 

Exports :

 

Subject recognises export as an important element of its strategy for long-term growth. During 2006-07, the Company's exports grew by 9.4 per cent from Rs.500 million in 2005- 06 to Rs.547 million in 2006-07. Chart C shows the export performance of the Company since 2001-02.

 

In line with its vision to become a 'Supplier of Choice' to global customers, Subject has now revised 2010 target of overseas business from 45 per cent to 35 per cent due to much greater potential order book in the domestic market, while maintaining the export sales target for 2010. To achieve this target, the Company continues to focus aggressively on its two-pronged strategy for exports.

 

The first involves leveraging subject partnership with JTEKT Corporation and Fuji Kiko Company. The Company plans to become an important element in JTEKT's and Fuji Kiko's global sourcing chain by being the preferred Tier II supplier of Steering System sub-assemblies and components.

 

Last year's Annual Report had discussed the ongoing restructuring of the European operations of Fuji Kiko – Sona Koyo's joint venture partner in Fuji Auto tech France SAS [FAF). This process is now complete. Subject is now present in the French, Czech and Brazilian market through Fuji Auto tech Europe [FAE] the holding Company of FAF and Fuji Koyo Czech [FKC].. Fuji Auto tech Brazil (FAB) is a 100% subsidiary of FAF. This will significantly improve subject access to the European and Latin American markets. During 2006-07, the Company established an associate company called Sona Auto comp Europe in France to be close to its key clients and provide logistics management services for auto components sourced from India.

 

Secondly, Subject intends to enhance its product design capabilities and provide complete steering solutions as a Tier I supplier in the non-passenger car segment, primarily the off highway vehicle segment in the North America and European markets.

 

 

Operations :

 

In view of the growth opportunities presented by both domestic and international markets, subject has taken a conscious decision to invest in both scale and technology. The objective is to develop capabilities to become a provider of end-to-end solutions, and thus transit from being a vendor to a fullfledged steering solutions provider. This requires developing an efficient and robust supply chain to service the enhanced capacities, maintaining high quality standards, and building product designing and testing capabilities through investment in research and development.

 

Manufacturing Capacities :

 

During the previous year, the Company had announced its plan to invest Rs.4.000 Million for expansion and modernisation of its facilities in a phased manner between April 2006 and March 2010. More specifically, it had earmarked Rs.0.660 million for 2006-07, primarily towards capacity expansion of Column-type Electronic Power Steering systems (C-EPS) in the new plant in Dharuhera.

 

During 2006-07, Subject added capacity for manufacturing 300,000 units of C-EPS at its Gurgaon plant. The Dharuhera plant, which will manufacture C-EPS, among other products, is complete and will start commercial production in July 2007.

 

During the year under review, both manufacturing facilities of your Company (Gurgaon and Chennai] operated at high levels of capacity utilisation.

 

In the next few years, subject is looking to align and strengthen its geographic presence in the country by setting up facilities that take into account new projects and capacity expansion plans of the various vehicle manufacturers. By doing so, the Company will be able to be at close proximity to its customers and unlock greater value from its operations. In line with this, subject is in advanced stages of finalising its plans for green field investments in Uttaranchai and West Bengal. In addition to the ongoing expansion of manual steering systems, the Company also has plans to substantially increase the hydraulic power steering capacity at the Chennai plant.

 

Subject has also recently entered into a majority owned Joint Venture "Arjan Stampings Private Limited" with Arjan Auto Private Elmited. The JV will manufacture stamped parts used by customers in Europe for Steering Columns and Seat Recliners. This will enable the Company to capture a share of sheet metal stamping exports to Europe as well as exercise greater control over the Tier II / III auto component business. In addition, the Company is exploring other Tier II components for manufacture, since the export potential of these components will be significant.

 

 

Supply Chain Management :

 

With most automobile manufacturers employing internationally benchmarked inventory management practices and delivery schedules, success in the auto-component industry depends critically upon an efficient and well-managed supply chain. Supply chain management has become a critical activity for subject, due to focus on new customer locations, exports and new suppliers for new products or projects.

 

Recognising this, the Company revamped its entire supply chain practices by creating a new supply chain management (SCM) team during the previous year. In 2006-07, many new initiatives took shape. With a goal to supply defect-free parts at globally competitive rates, the SCM team created a model aiming at lowering cost while sustaining partnership with our existing suppliers.

 

During the year, the Company started evaluating the past performance of suppliers and set cost reduction targets for the future. It also introduced fact-based negotiations, cost control and elimination of wastages at suppliers' end, while building alternate sources. These initiatives resulted in substantial cost savings for subject.

 

Through weekly inventory monitoring and creation of third party warehouses, the Company's inventory turnover improved by over 36 per cent from 14 turns in 2005-06 to 19 turns in 2006-07. The Company expects to aggressively increase the coverage of third-party warehouses in the next year.

 

Subject also took forward its VA/VE initiatives to 14 ideas with potential cost saving impact of Rs.12 million. A cluster of 23 suppliers was formed to train and inculcate best practices in quality management. The Company also identified a group of suppliers to implement a common cost-effective ERP solution for them. This will enable seamless sharing of information between the supplier and subject, and is expected to result in improved efficiencies. the Company expects to extend this facility to all suppliers by 2007-08.

 

The Procurement function was also centralised across all Subject plant locations, and six commodity-sourcing groups were formed. This is expected to result in a further reduction in cost due to economies and better resource management. Moving forward, the Company is also looking at utilising eprocurement solutions to control costs.

 

 

Quality Management :

 

In the current market scenario, customer expectations on product performance are becoming bigger. Therefore, there is a constant need to innovate and deliver high quality products. Subject has always stressed on its quality management initiatives to continuously improve its efficiencies and meet customers' expectations.

 

During the year, the Company started a major initiative called 'High Volume Production Trial' CHVPT). The purpose of HVPT - which is conducted before start of production for a new item - is to judge whether or not the mass production can be started. This enables smoother launch of a new product or a new production line. The result of this exercise can be seen in terms of the reduction in rejection of new products [see Charts D and E). Both in-house rejection and customer rejection of new products have come .down significantly to 428 and 75 parts per million (PPM] respectively, by the end of 2006-07.

 

During 2006-07, the Company also introduced 'Quality Gate 20', which is a sequence of processes and approval activities for the development of new products. Every gate indicates achievement of a milestone in the product development cycle; and satisfactory closure of the activity is essential before moving on to the next activity.

 

In addition, some new initiatives were taken during the year to meet the enhanced warranty period extended by Subject. These include using statistical TPM techniques and capturing feedback from the dealers. As shown in Chart F, warranty returns came down from 5,570 PPM in 2005-06 to 2,390 PPM in 2006-07

 

 

Research and Development :

 

In line with its objective to become a preferred supplier to global customers, Sona Koyo continues to strengthen its design and development capabilities.

 

During 2006-07, it acquired technology for electronic power steering systems for passenger cars from its partner JTEKT as well as Steering Column for commercial vehicles from Fuji Autotech AB, Sweden. As a next step, the Company is working on increasing localisation of these technologies to become more competitive, and enhance its market position.

 

Regarding in-house technology, Subject is in advanced stages of developing Electric Power Steering for off-highway vehicles for the US market. This will be a very competitively priced product and, hence, the future demand is expected to be strong. The Company has filed for patents and expects commercial production to begin in 2007-08. In addition, the Company has also tied-up with premier research institutions such as NT Delhi and NT Mumbai to develop future technologies in Steering Systems and components thereof.

 

During the year, Subject significantly upgraded its testing facilities. Currently, the Company is self-sufficient in testing hydraulic products, and is now exploring the idea of developing this facility as a testing hub for its global partners.

 

 

Financials :

 

Driven primarily by fresh capacities of C-EPS, net sales of the Company grew by 70.8 per cent from Rs.3.400 million in 2005- 06 to Rs.5,808 million in 2006-07. Operating profit (OPBDITJ rose by 59.3 per cent from Rs.377 million in 2005-06 to Rs.600 million in 2006-07. There was an increase in depreciation and interest expense due to investments made during the year under review. Profit after tax (PAT) increased by 70.4 per cent from Rs.163 million in 2005-06 to Rs.277 million in 2006-07

 

Though raw material market, especially steel, remained inflationary throughout the year, the 5 percentage points increased from 67.9 per cent in 2005-06 to 73.1 per cent in 2006-07 was due to change in product mix and the initial "indenting" nature of the C-EPS business. The operating profit margin came down by almost one percentage point from per cent in 2005-06 to 10.3 per cent in 2006-07 due to almost 30°/o of sales coming from the low indenting margin from non-localized C-EPS sales. Table 2 also presents some of the profitability indicators of the Company. Return on capital employed (ROCE) increased by over 6 percentage points to 27.8 per cent in 2006-07. Return on net worth (RONW) grew by 1.5 percentage points to 20.8 per cent in 2006-07

 

Due to the infusion of equity during the year, the Company's debt-equity ratio has come down from 1.3 in 2005-06 to 0.7 in 2006-07. The liquidity situation continues to be comfortable, with an interest coverage ratio of over five.

 

 

Outlook :

 

The domestic automobile industry, especially the passenger car segment, is expected to grow at around 15 per cent for the next few years. If one includes the export potential, this growth will be substantial. Subject is well placed to service this growth in terms of both technology and scale. In addition, it expects exports to contribute in a more substantial way in the future. As a result, the outlook of the Company for 2007-08 is optimistic.

 

 

Contingent Liabilities :

31.03.2007 (Rs. In Millions)

 

I. Claims against the company not acknowledged as debt on account of

 

Excise Duty

56.572

Others

0.000

Service Tax

8.122

Income Tax – Matters

17.113

 

 

II. Customer Bills Discounted

173.639

 


 

In terms of the resolution passed by the company on 22nd November 2006, 70,40,216 nos. of Convertible Warrants were allotted to the Promoter/Promoter Group(s) on 7th December 2006. Out of these Convertible Warrants, 46,16,535 Warrants were eligible for conversion at the option of the Warrant holders, into Equity Shares of the Company at a price of Rs.67.10 per Warrant within a period from 1st April, 2007 to 30th April, 2007 and 24,23,681 Warrants at same terms and conditions from 1st April, 2008 to 30th April, 2008. One Optionally Convertible Warrant will be converted into one Equity Share of Rs.21- each at a premium of Rs65.10 per Equity Share.

 

Other liabilities include Rs.47.240 Millions (Previous Year Rs. Nil) being the amount received as advance against the Convertible Warrant issued to the Promoter Group(s). In the event the option for conversion is not exercised the said amount shall stand forfeited.

 

 

Trade Reference :

 

·         Maruti Udyog Limited

·         Koyo Seiko Company Limited Japan

·         Sona Okegawa Precision Forgings Limited

·         Sona Somic Lemforder Components Limited

·         Sona Cold Forgings Limited

·         Mahindra Sona Limited

·         Hypersonic Investment Limited

·         Turbo Investment Limited

·         Pune Heat Treat Private Limited

·         Three S Solutions Limited

·         Mahindra Investment and Finance Company Private Limited

·         Kapur Properties and Investment

 

Fixed Assets

 

·         Land

·         Building

·         Lease Hold Improvements

·         Plant and Machinery

·         Jigs and Fixture

·         Electric Installation

·         Furniture and Fixture

·         Office Equipments

·         Vehicles.

·         Computers

 

Website details :

 

In the Indian auto component industry Subject is a name that is synonymous with quality after having been conferred the Deming prize for quality in November 2003. With its modest beginnings as a small Maruti (Suzuki) supplier in 1987, Subject Group's aggregate turnover currently exceeds US$ 140 mil with Exports of $ 20 mil.

 

The subject Group comprises five operating and one design services company, the majority in joint venture partnerships with global technology leaders.

 

Subject Group's range of products include Steering and Driveline components for the automotive OEM segments including passenger cars, utility vehicles, commercial vehicles and specialty vehicles.

 

The Group is committed to expansion of its products range and clientele by continuous investment in research and development. Subject is drawing upon the strength of its joint venture partners which include Koyo Seiko Company, Japan; Mando, Korea; Mitsubishi Materials Company, Japan; Somic Ishikawa, Japan; and ZF Lemforder, Germany to upgrade it's systems, skills and production values to offer its customers contemporary and high quality products. Apart from maintaining its dominant position in the domestic market, the subject Group is making efforts to leverage its intrinsic strength and tap the overseas market including USA and Europe.

 

Subject has optimistic growth plans for the future. The industrious work force of the group is turning Subject's vision, of making products of international quality and meeting and exceeding customer requirement at all times, into a reality. For it is through the leadership of the mind that we shall earn leadership of the market.

 

Company Location :

 

 

Sona Cold Forgings Limited

Sona Enclave,Village Begumpur

Khatola, Gurgaon-122001

Ph: 0124-5030186

Fax: 0124-5031807

 

Sona Somic Lemforder Components Limited

Sona Enclave,

Village Begumpur Khatola,

Gurgaon-122001
Ph: 0124-5031271 – 72

Fax: 0124-2373303

 

Sona Okegewa Precision Forgings Limited

Sona Enclave,

Village Begumpur Khatola,

Gurgaon-122001
Ph: 0124-5030192 – 5

Fax: 0124-2215766

 

Mahindra Sona Limited

89/1, MIDC Area,

Satpur, Nasik-7

Ph: 0253-2350470 – 72

Fax: 0253-2350710


Sona e-Design and Technologies Limited

582, Udyog Vihar, Phase – V

Gurgaon – 122002

Ph: 0124 - 5031871-72

Fax: 0124 – 5031876

 

 

 


CMT REPORT (Corruption, Money Laundering & Terrorism]

 

The Public Notice information has been collected from various sources including but not limited to: The Courts, India Prisons Service, Interpol, etc.

 

1]         INFORMATION ON DESIGNATED PARTY

No records exist designating subject or any of its beneficial owners, controlling shareholders or senior officers as terrorist or terrorist organization or whom notice had been received that all financial transactions involving their assets have been blocked or convicted, found guilty or against whom a judgement or order had been entered in a proceedings for violating money-laundering, anti-corruption or bribery or international economic or anti-terrorism sanction laws or whose assets were seized, blocked, frozen or ordered forfeited for violation of money laundering or international anti-terrorism laws.

 

2]         Court Declaration :

No records exist to suggest that subject is or was the subject of any formal or informal allegations, prosecutions or other official proceeding for making any prohibited payments or other improper payments to government officials for engaging in prohibited transactions or with designated parties.

 

3]         Asset Declaration :

No records exist to suggest that the property or assets of the subject are derived from criminal conduct or a prohibited transaction.

 

4]         Record on Financial Crime :

            Charges or conviction registered against subject:                                                  None

 

5]         Records on Violation of Anti-Corruption Laws :

            Charges or investigation registered against subject:                                                          None

 

6]         Records on Int’l Anti-Money Laundering Laws/Standards :

            Charges or investigation registered against subject:                                                          None

 

7]         Criminal Records

No available information exist that suggest that subject or any of its principals have been formally charged or convicted by a competent governmental authority for any financial crime or under any formal investigation by a competent government authority for any violation of anti-corruption laws or international anti-money laundering laws or standard.

 

8]         Affiliation with Government :

No record exists to suggest that any director or indirect owners, controlling shareholders, director, officer or employee of the company is a government official or a family member or close business associate of a Government official.

 

9]         Compensation Package :

Our market survey revealed that the amount of compensation sought by the subject is fair and reasonable and comparable to compensation paid to others for similar services.

 

10]        Press Report :

            No press reports / filings exists on the subject.

 

 

CORPORATE GOVERNANCE

 

MIRA INFORM as part of its Due Diligence do provide comments on Corporate Governance to identify management and governance. These factors often have been predictive and in some cases have created vulnerabilities to credit deterioration.

 

Our Governance Assessment focuses principally on the interactions between a company’s management, its Board of Directors, Shareholders and other financial stakeholders.

 

 

CONTRAVENTION

 

Subject is not known to have contravened any existing local laws, regulations or policies that prohibit, restrict or otherwise affect the terms and conditions that could be included in the agreement with the subject.

 

 

FOREIGN EXCHANGE RATES

 

Currency

Unit

Indian Rupees

US Dollar

1

Rs.39.40

UK Pound

1

Rs.77.95

Euro

1

Rs.58.14

 

 

SCORE & RATING EXPLANATIONS

 

SCORE FACTORS

 

RANGE

POINTS

HISTORY

1~10

7

PAID-UP CAPITAL

1~10

7

OPERATING SCALE

1~10

7

FINANCIAL CONDITION

 

 

--BUSINESS SCALE

1~10

9

--PROFITABILIRY

1~10

6

--LIQUIDITY

1~10

9

--LEVERAGE

1~10

9

--RESERVES

1~10

8

--CREDIT LINES

1~10

8

--MARGINS

-5~5

-

DEMERIT POINTS

 

 

--BANK CHARGES

YES/NO

YES

--LITIGATION

YES/NO

NO

--OTHER ADVERSE INFORMATION

YES/NO

NO

MERIT POINTS

 

 

--SOLE DISTRIBUTORSHIP

YES/NO

YES

--EXPORT ACTIVITIES

YES/NO

YES

--AFFILIATION

YES/NO

YES

--LISTED

YES/NO

YES

--OTHER MERIT FACTORS

YES/NO

YES

TOTAL

 

70

 

This score serves as a reference to assess SC’s credit risk and to set the amount of credit to be extended. It is calculated from a composite of weighted scores obtained from each of the major sections of this report. The assessed factors and their relative weights (as indicated through %) are as follows:

 

Financial condition (40%)            Ownership background (20%)                 Payment record (10%)

Credit history (10%)                    Market trend (10%)                                Operational size (10%)

 


 

RATING EXPLANATIONS

 

RATING

STATUS

 

 

PROPOSED CREDIT LINE

>86

Aaa

Possesses an extremely sound financial base with the strongest capability for timely payment of interest and principal sums

 

Unlimited

71-85

Aa

Possesses adequate working capital. No caution needed for credit transaction. It has above average (strong) capability for payment of interest and principal sums

 

Large

56-70

A

Financial & operational base are regarded healthy. General unfavourable factors will not cause fatal effect. Satisfactory capability for payment of interest and principal sums

 

Fairly Large

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

 

Satisfactory

26-40

B

Unfavourable & favourable factors carry similar weight in credit consideration. Capability to overcome financial difficulties seems comparatively below average.

 

Small

11-25

Ca

Adverse factors are apparent. Repayment of interest and principal sums in default or expected to be in default upon maturity

 

Limited with full security

<10

C

Absolute credit risk exists. Caution needed to be exercised

 

 

Credit not recommended

NR

In view of the lack of information, we have no basis upon which to recommend credit dealings

No Rating

 

 

PRIVATE & CONFIDENTIAL : This information is provided to you at your request, you having employed MIPL for such purpose. You will use the information as aid only in determining the propriety of giving credit and generally as an aid to your business and for no other purpose. You will hold the information in strict confidence, and shall not reveal it or make it known to the subject persons, firms or corporations or to any other. MIPL does not warrant the correctness of the information as you hold it free of any liability whatsoever. You will be liable to and indemnify MIPL for any loss, damage or expense, occasioned by your breach or non observance of any one, or more of these conditions