MIRA INFORM REPORT

 

 

Report Date :

14.03.2008

 

 

IDENTIFICATION DETAILS

 

Name :

HRITHIK TOOLS PRIVATE LIMITED

 

 

Registered Office :

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra

 

 

Country :

India

 

 

Financials (as on) :

31.03.2007

 

 

Date of Incorporation :

11.08.2000

 

 

Com. Reg. No.:

15206

 

 

CIN No.:

[Company Identification No.]

U29299PN2000PTC015206

 

 

TAN No.:

[Tax Deduction & Collection Account No.]

PNEH04341B

 

 

PAN No.:

[Permanent Account No.]

AAACN9291F

 

 

Legal Form :

Private Limited Liability Company

 

 

Line of Business :

Manufacturing and Regrinding of Cutting Tools and also Trading of Kennametal Products.  

 

 

RATING & COMMENTS

 

MIRA’s Rating :

Ba

 

RATING

STATUS

PROPOSED CREDIT LINE

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

Satisfactory

 

Status :

Satisfactory

 

 

Payment Behaviour :

Regular

 

 

Litigation :

Clear

 

 

Comments :

Subject is a well established and reputed company having satisfactory track. Directors are reported as experienced and respectable businessmen. Trade relations are fair. Business is active. Payments are reported as usually correct and as per commitments.

 

The company can be considered normal for business dealings at usual trade terms and conditions.

 

 

INFORMATION PARTED BY

 

Name :

Mr. Anand Mittal

Designation :

Director

Contact No.:

91-9850073333

Date :

07.03.2008

 

 

LOCATIONS

 

Registered Office /

Factory :

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra, India

Tel. No.:

91-20-27111871, 30621873/4/5

Mobile No.:

91-9822024765 [Mr. S. L. Mittal]

Fax No.:

91-20-27111872

E-Mail :

hrithiktools@vsnl.net

hrithiktools@rediffmail.com

Website :

http://www.hrithiktools.com/

Area :

18000 sq. ft. [Owned]

 

 

DIRECTORS

 

Name :

Mr. Suresh L. Mittal

Designation :

Director

Address :

55/11, Kakade Paradise, Ashok Path, Law College Road, Pune – 411004

PAN No.:

AFBPM1875R

Qualification :

B. Com.

Experience :

25 Years

 

 

Name :

Mrs. Ranidevi Mittal

Designation :

Director

Address :

55/11, Kakade Paradise, Ashok Path, Law College Road, Pune – 411004

PAN No.:

AGUPM4720D

Qualification :

B. Com.

Experience :

15 Years

 

 

Name :

Ms. Anjali Mittal

Designation :

Director

Qualification :

M. Com.

Experience :

2 Years

 

 

Name :

Mr. Anand Mittal

Designation :

Director

Address :

A/6 701, Ganga Satellite, Wanowrie, Pune - 411040

Qualification :

M. BA.

Experience :

8 Years

 

 

Name :

Mrs. Leena Juriasinghani

Designation :

Director

Address :

Flat No. E-601, 10 Kasturkunj, S. No. 132B, ICS Colony, off University Road, Shivajinagar, Pune – 411007

Qualification :

B. Com.

Experience :

5 Years

 

 

KEY EXECUTIVES

 

Name :

Mr. Sumesh Dalvi 

Designation :

Factory Manager

 

 

MAJOR SHAREHOLDERS / SHAREHOLDING PATTERN

 

Existing Share Holding Pattern

 

Names of Shareholders

 

Percentage of Holding

Mr. Suresh L Mittal

 

50 %

Mrs. Ranidevi S Mittal

 

50 %

Total

 

100 %

 

Proposed Share Holding Pattern

 

Names of Shareholders

 

Percentage of Holding

Mr. Suresh L Mittal

 

19 %

Mrs. Ranidevi S Mittal

 

19 %

Ms. Anjali S. Mittal

 

16 %

Mr. Anand I. Mittal

 

23 %

Mrs. Leena S. Juriasinghani

 

23 %

Total

 

100 %

 

 

BUSINESS DETAILS

 

Line of Business :

Manufacturing and Regrinding of Cutting Tools and also Trading of Kennametal Products.  

 

 

Products :

  • Drills with exotic point geometries like Delta C, Hertel S etc.
  • Step Drills
  • 3 Flute Drill with Hertel Geometry
  • Burnishing Drills
  • Reamers
  • Form Cutters
  • End Mills with square end, bull nose end
  • Ball Nose End Mills
  • Taper End Mills and taper Ball Nose End Mills
  • Taps

 

 

Agencies Held :

Kennametal India Limited

 

 

Imports :

 

Products :

PVD Coating System – Peripherals

Countries :

The Netherlands

 

 

Terms :

 

Selling :

Credit [60 days]

 

 

Purchasing :

Credit [60 days]

 

PRODUCTION STATUS

 

Installed Capacity

 

Present Installed Capacity Rs. 42.500 Millions

Proposed Installed Capacity Rs. 100.000 Million

 

Production Capacity

 

At present 100 % of production capacity is being utilized.

 

 

GENERAL INFORMATION

 

Suppliers :

  • Aarti Surve
  • Balzers India Limited
  • Diamond Boart International Private Limited
  • Jay Shri Ganesh Xerox Copies
  • Micromatic Grinding Technologies Limited
  • Parth Enterprises
  • Rajesh Trading Corporation
  • Sachin R Bansal
  • Narendra Salaskar
  • Nilesh Gorde
  • MLA Sales Corporation Private Limited
  • Narendra Salaskar
  • K C Cutting Tools Private Limited 
  • Praful Enterprises
  • Praveen J Agarwal
  • Tools Grinding Technologies INC.
  • Wonder Cars
  • V D Tools
  • Sun Engineers Private Limited

 

 

Customers :

End Users, OEM’s and Machine Users

 

  • Bharat Forge Limited – Pune
  • Kalyani Group of Companies – Pune
  • Hero Honda – Gurgaon
  • Reliance Auto tech – Chakan
  • Perfect Engineering – Lonavla
  • ASB International – Mumbai
  • Achuk Consultance and Engineering – Pirangut
  • Thermax – Pune
  • Kirloskar Pneumatic – Pune
  • Paranjpe Group of Companies – Satar
  • Econ Tooling – Chandigarh
  • Mforge Industries – Pune
  • Ahmednagar Forging – Chakan
  • Divgi Warne – Pune
  • Achuk Consultant and Engineers
  • B. G. Auto Private Limited
  • Carraro India Limited
  • Datta Industries
  • Eagle Poonawalla Industry Limited
  • Glanze Engineering Private Limited
  • Jekuma Tools and Gauges Private Limited
  • Kailas Toolings Private Limited
  • L and T John Deere Limited
  • Pam Pac Machines Limited
  • Semco Electric Private Limited
  • Videocon Exports Limited
  • VM Machined Components Private Limited
  • Kimaya Engineering Private Limited
  • Concentric Engineering Private Limited

 

 

No. of Employees :

25 [In Office : 10; In Factory : 15]

 

 

Bankers :

  • H.D.F.C. Bank Kirkee Branch, Pune – Satara Road Branch, Pune 411 037 [Company A/C No. 44712790000062]
  • Janta Sahakari Bank Limited
  • Shamrao Vitthal Co-operative Bank

 

 

Facilities :

SECURED LOAN

Rs in Millions

CITI Bank Loan A/c 907964

5.463

HDFC Car Loan A/C No. 1088540

0.590

HDFC Term loan  A/C No. 2455880

3.974

HDFC Term loan A/c No. 2405727

2.636

HDFC Term loan A/C No. 2405731

1.647

HDFC Bank CC A/c

0.000

 

14.310

UNSECURED LOAN

 

Mr. Suresh L Mittal

[1.492]

Mrs. Ranidevi S Mittal

[1.491]

Unsecured loan from Bank

1.384

Advance against sale of Shop

1.000

Total

[0.599]

 

 

 

Banking Relations :

Satisfactory

 

 

Auditors :

 

Name :

Basavaraj Masanagi

Chartered Accountants

Office Address :

Office No. 10, 2nd Floor, Bhosale Shinde Arcade, J. M. Road, Deccan Gymkhana, Pune, Maharashtra, India 

Tel. No.:

91-20-25536667

 

 

Head Office Address :

302, 3rd Floor, Arenja Arcade, Sector – 17, Next to Apna Bazar, Vashi, Navi Mumbai – 400703

Tel. No.:

91-22-3912 / 27890181

Mobile No.:

91-9322226236

Fax No.:

91-22-67911035

E-Mail :

masanagi@sify.com

 

 

CAPITAL STRUCTURE

 

Authorised Capital :

No. of Shares

Type

Value

Amount

25000

Equity Shares

Rs. 100/- each

Rs. 2.500 Millions

 

Issued, Subscribed & Paid-up Capital :

No. of Shares

Type

Value

Amount

 

23000

Equity Shares

Rs. 100/- each

Rs. 2.300 Millions

 


 

FINANCIAL DATA

[all figures are in Rupees Millions]

 

ABRIDGED BALANCE SHEET

 

SOURCES OF FUNDS

 

31.03.2007

31.03.2006

31.03.2005

SHAREHOLDERS FUNDS

 

 

 

1] Share Capital

2.300

2.300

2.300

2] Share Application Money

0.000

0.000

0.000

3] Reserves & Surplus

6.987

5.953

3.816

4] (Accumulated Losses)

0.000

0.000

0.000

NETWORTH

9.287

8.253

6.116

LOAN FUNDS

 

 

 

1] Secured Loans

14.310

6.727

10.035

2] Unsecured Loans

[0.599]

2.368

1.898

TOTAL BORROWING

13.711

9.095

11.933

DEFERRED TAX LIABILITIES

0.000

0.000

0.000

 

 

 

 

TOTAL

22.998

17.348

18.049

 

 

 

 

APPLICATION OF FUNDS

 

 

 

 

 

 

 

FIXED ASSETS [Net Block]

18.411

19.879

14.941

Capital work-in-progress

0.000

0.000

0.000

 

 

 

 

INVESTMENT

0.148

0.085

0.085

DEFERREX TAX ASSETS

0.000

0.000

0.000

 

 

 

 

CURRENT ASSETS, LOANS & ADVANCES

 

 

 

 

Inventories

2.234

0.653

0.000

 

Sundry Debtors

7.940

7.021

4.771

 

Cash & Bank Balances

0.084

0.100

0.034

 

Other Current Assets

0.205

0.781

0.356

 

Loans & Advances

0.203

0.000

0.396

Total Current Assets

10.666

8.555

5.557

Less : CURRENT LIABILITIES & PROVISIONS

 

 

 

 

Current Liabilities

5.797

9.589

1.695

 

Provisions

0.467

1.632

0.901

Total Current Liabilities

6.264

11.221

2.596

Net Current Assets

4.402

[2.666]

2.961

 

 

 

 

MISCELLANEOUS EXPENSES

0.037

0.050

0.062

 

 

 

 

TOTAL

22.998

17.348

18.049

 


PROFIT & LOSS ACCOUNT

 

PARTICULARS

 

31.03.2007

31.03.2006

31.03.2005

 

 

 

 

Sales Turnover

21.663

19.660

12.462

Other Income

0.318

0.035

0.046

Total Income

21.981

19.695

12.508

 

 

 

 

Profit/(Loss) Before Tax

1.571

3.093

1.699

Provision for Taxation

0.537

0.955

0.000

Profit/(Loss) After Tax

1.034

2.138

1.699

 

 

 

 

Expenditures :

 

 

 

 

Manufacturing and Other Expenses

16.537

12.728

6.753

 

Borrowing Cost

1.218

1.443

1.407

 

Depreciation & Amortization

2.656

2.431

2.650

Total Expenditure

20.411

16.602

10.810

 

 

KEY RATIOS

 

PARTICULARS

 

 

31.03.2007

31.03.2006

31.03.2005

PAT / Total Income

(%)

4.70

10.86

13.58

 

 

 

 

 

Net Profit Margin

(PBT/Sales)

(%)

7.25

15.73

13.63

 

 

 

 

 

Return on Total Assets

(PBT/Total Assets}

(%)

5.40

10.88

8.29

 

 

 

 

 

Return on Investment (ROI)

(PBT/Networth)

 

0.17

0.37

0.28

 

 

 

 

 

Debt Equity Ratio

(Total Liability/Networth)

 

2.15

2.46

2.38

 

 

 

 

 

Current Ratio

(Current Asset/Current Liability)

 

1.70

0.76

2.14

 

TENTATIVE BALANCE SHEET

[1st April 2007- 29th February 2008]

 

LIABILITIES

 

AMOUNT

ASSETS

 

AMOUNT

 

 

 

 

 

 

CAPITAL ACCOUNT

 

2.300

FIXED ASSETS

 

19.238

Mr. Suresh Mittal

1.150

 

 

 

 

Mrs. Ranidevi Mittal

1.150

 

Investments

 

0.176

 

 

 

HDFC Prudence Fund

0.021

 

 

 

 

HSBC Mutual Fund

0.021

 

SHARE APPLICATION A/C

 

4.380

Prudential ICICI Power

0.027

 

Mr. Anand Mittal

1.380

 

Reliance Vision Power

0.027

 

Mrs. Leena Jurasinghani

3.000

 

shares

0.080

 

 

 

 

 

 

 

RESERVE AND SURPLUS

 

5.289

CURRENT ASSETS

 

13.491

 

 

 

Closing Stock

0.753

 

LOANS [LIABILITY]

 

10.392

Deposits

0.071

 

Bank Overdraft

0.299

 

Loans and Advances

0.029

 

Secured loans

2.612

 

Sundry Debtors

11.180

 

Loans from Directors

2.605

 

Citibank Current A/c

0.654

 

Citibank Hsg Loan

4.876

 

Cash in Hand

0.039

 

 

 

 

Bank Accounts

0.012

 

CURRENT LIABILITIES

 

3.347

Advance Tax A.Y. 07-08

0.403

 

Duties and Taxes

2.628

 

Interest Accrued on F.D.

0.013

 

Provisions

0.293

 

TDS Received

0.335

 

Sundry Creditors

0.426

 

Tools and Equipments

0.002

 

 

 

 

 

 

 

ADVANCES

 

1.000

PRELIMINARY EXPENSES

 

0.037

Advance against sale of shop

1.000

 

Preliminary Expenses

0.037

 

 

 

 

 

 

 

PROFIT AND LOSS A/C

 

6.234

 

 

 

Opening Balance

1.441

 

 

 

 

Current Period

4.793

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL

 

32.942

TOTAL

 

32.942

 

 

TENTATIVE PROFIT AND LOSS ACCOUNT

[1st April 2007- 29th February 2008]

 

PARTICULARS

 

 

AMOUNT

PARTICULARS

 

AMOUNT

 

 

 

 

 

 

Opening Stock

 

 

Sales Accounts

 

24.732

Stock in Hand

0.653

0.653

 

 

 

 

 

 

Closing Stock

 

 

Purchase Accounts

 

11.445

Stock in Hand

0.753

0.753

 

 

 

 

 

 

Direct Expenses

 

 

 

 

 

Freight and Octroi

0.336

 

 

 

 

Repairs and Maintenance

0.118

 

 

 

 

Stores and Consumables

0.170

0.624

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross Profit c/o

 

12.763

 

 

 

 

 

 

 

 

 

TOTAL

 

25.485

TOTAL

 

25.485

 

 

 

 

 

 

Indirect Expenses

 

4.229

Gross profit c/o

 

12.763

 

 

 

 

 

 

Salary and Wages

2.474

 

Indirect Incomes

 

0.195

Computer Maintenance

0.022

 

Bad Debts Recovery

0.009

 

Consultancy Charges

0.000

 

DSE Subsidy

0.024

 

Electricity Charges

0.348

 

Intensives

0.162

 

Electricity Repair Charges

0.016

 

Rounding offs

0.000

 

Fire Protection Fund

0.020

 

 

 

 

Insurance A/C

0.069

 

 

 

 

Interest on profession tax

0.000

 

 

 

 

Interest on Sales Tax

0.000

 

 

 

 

Interest on TDS

0.001

 

 

 

 

Loan Processing Charges

0.021

 

 

 

 

Petrol Expenses

0.118

 

 

 

 

Property Taxes

0.020

 

 

 

 

ROC Filling Charges

0.006

 

 

 

 

Security Charges

0.011

 

 

 

 

Services Tax paid A/C

0.510

 

 

 

 

Software Maintenance Charges

0.001

 

 

 

 

Staff welfare Charges

0.137

 

 

 

 

Telephone Expenses

0.138

 

 

 

 

Telephone Repair Charges

0.000

 

 

 

 

Tours and Traveling

0.242

 

 

 

 

Traveling Expenses

0.018

 

 

 

 

Vehicles Repairs and Maintenance

0.012

 

 

 

 

Eater Charges

0.016

 

 

 

 

Other Expenses

0.029

 

 

 

 

 

 

 

 

 

 

Depreciation

 

2.291

 

 

 

 

 

 

 

 

 

Financial Expenses

 

0.445

 

 

 

Bank Charges

0.150

 

 

 

 

Interest on T/L A/c No. 2405727

0.197

 

 

 

 

Interest on T/L A/c No. 2405731

0.098

 

 

 

 

 

 

 

 

 

 

Office Expenses

 

0.419

 

 

 

Legal Expenses

0.001

 

 

 

 

Office Expenses

0.273

 

 

 

 

Postage and Courier Charges

0.054

 

 

 

 

Printing and Stationery

0.051

 

 

 

 

Professional Charges

0.040

 

 

 

 

 

 

 

 

 

 

Selling and Distribution Charges

 

0.060

 

 

 

Advertisement Charges

0.008

 

 

 

 

Discount Allowed

0.052

 

 

 

 

 

 

 

 

 

 

TDS Applicable Expenses

 

0.721

 

 

 

Accountancy Professional Charges

0.005

 

 

 

 

Commission on Sales

0.016

 

 

 

 

Directors Remuneration

0.700

 

 

 

 

 

 

 

 

 

 

Net Profit

 

4.793

 

 

 

 

 

 

 

 

 

TOTAL

 

12.958

TOTAL

 

12.958

 

 


 

LOCAL AGENCY FURTHER INFORMATION

 

 

The Registered Office of the company has been shifted from 71/1B/11, Paras Industrial Estate, T Block, MIDC, Bhosari, Pune – 411026, Maharashtra to the present address w.e.f. 2005

 

 

SERVICE TAX

STC / BA / BAS / 832 / PI-04

S.S.I. Registration No.

111925009 dt. 15.09.2000

C.S.T. No.

27870202442 C

TIN NO.

27870202442 V

B.S.T. No.

411026/S/1983

V.A.T

27870202442 V

EXCISE REGN. NO.

AAACH9291FXM001

AAACH9291FXD001

RANGE

BHOSARI V.P.J. CHEMBERS,PIMPRI / DIVISION : PUNE V

S.S.I. Registration No.

111925009 dt. 15/09/2000

I/Tax Permanent A/C No.

AAACH9291F

Year Of Commencement

January , 2001.

 

 

TRADE REFERENCE

 

Reference :

Kailas Toolings Private Limited, Kolhapur

Name of the Person :

Mr. Kailash Kulkarni [Accountant Manager]

Contact Number :

91-9850899961

Since How Long Known :

Last 3 Years

Experience :

Nice Company. Toolings are Good

Maximum Limit Dealt :

Maximum Credit Limit given by them – [45-60 days]

 

 

Reference :

Shelik Industries

Name of the Person :

Mr. Radhakrishnan [Accountant Manager]

Contact Number :

91-20-24352096

Since How Long Known :

More than 5 Years

Experience :

Its Good

Maximum Limit Dealt :

Maximum Credit

 

 

Reference :

Alpha Industries [Said – Since last 2 years not working with the company]

Name of the Person :

Mr. Vishal

 

INTRODUCTION

 

Hrithik Tools is the first of its kind set-up in India & unique in the sense that it is solely dedicated to Manufacturing, Resharpening and Coating of Solide Carbide Cutting Tools on a 6 Axis and 5 Axis CNC Machine.

 

The unit was implemented in the month of February, 2001. The unit is headed by Mr. Suresh Mittal, a successful business entrepreneur having 16 years experience. The routine activities are looked after by Mr. Sumesh Dalvi [Application manager] who is basically a Software engineer having 10 years experience in the field of tool engineering and software. There exist well defined working systems.

 

The salient features of Hrithik Tools are as follows

 

 

 

 

 

 

 

 

 

 

PROFILE

 

 

 

 

 

 

 

 

 

 

INTRODUCTION OF DIRECTORS

 

Mr. Suresh Mittal – Managing Director 

 

Mr. Suresh Laxminarayan Mittal is in cutting tool business form last 7 years. He is Managing Director of Hrithik Tools Private Limited established in 2001 having a turnover of Rs. 20 Millions. Mr. Suresh Mittal is a very dynamic personality who posses knowledge of cutting tool market and is a financial expert of the company, looks after total banking, fund management, taxation matters, most profitable deployment of surplus funds, tapping the potential of National and International markets. Office administration and related formalities, which is of tremendous help for the growth of the company. He also looks after the management. Coordination and maintenance of machineries of factory and is also involved in search for new process through latest market research and machines and also handles factory problems.   

 

Mrs. Rani Mittal – Director

 

She is wife of Mr. Suresh Mittal and one of the Directors of Hrithik Tools Private Limited. Prior to this she successfully handled a business in the name of Pooja Suppliers which was supplying uniforms to various schools, hotels and industries in Pune for 10 years. Now she is involved in all important decision making process for the future growth of the company. She always supported them with her remarkable experience and knowledge in manufacturing business. She believes that “Sky is not the limit”.

 

Introduction of New Directors 

 

Mr. Anand ishwarchand Mittal

 

He is a post graduate M.B.A. degree in marketing and finance. Has a work experience of above 4 years and is the project in charge for PVD coating plant. He already has investments to the tune of Rs. 5.000 Millions which will be invested in the new project.

 

Ms. Anjali Suresh Mittal

 

She is the daughter of Mr. Suresh Mittal, the Managing Director of Hrithik Tools Private Limited. She is currently employed in Hrithik Tools Private Limited as Asst. Accountant. Currently pursuing M. Com. Degree from Symbiosis College. Pune she will be taken as the new director in the company. Mr. Suresh Mittal will be investing on her behalf from his personal savings.

 

Mrs. Leena Sham Jurasinghani

 

She is a housewife by profession and has investments and properties worth above 10 millions. Her husband Mr. Sham Jurasinghani is a family friend of Mr. Suresh Mittal and is a successful businessman who recommended his wife as a director in Hrithik Tools Private Limited. She will be investing up to Rs. 9.000 Millions in the new project.  

 

NEW PROJECT AND COATING PLANT

 

Hrithik Tools sub contract the recoating of tools to other companies. As these companies have a hug workload of tools for coating. They are not able to deliver the coated tools before 4 to 5 days. This period affects the production and delivery period. As delivery period of goods has become a very important subject in industry, subject is looking for quick delivery to its customers. So is has decided to set up its own PVD coating plant for its own in house tools and as a service provider to other tool manufacturers and tool users.

 

PURPOSE OF PUTTING A COATING PLANT   

 

 

 

ABOUT PVD

 

Physical Vapour Disposition, PVD a group of vacuum coating techniques that are used to deposit thin film coatings that enhance the properties and performance of tools and machine components.

 

PVD coatings are used in a vast array of industries and hundreds if not thousands of application as diverse as "self-cleaning" windows, medical implants, cutting tools, decorative fittings and Formula 1 racing parts. Here is a quick introduction to two of the main application areas for PVD coatings.     

 

PVD COATINGS

 

PVD coatings are generally into two sub divisions, “hard” coatings and low friction coatings.

 

Hard PVD ceramic coatings - What are they made of?

 

Hard materials suitable for thin films are predominantly but not entirely carbides, nitrides, borides and silicides of the IVth, Vth and VIth groups of the periodic table. Such materials are formed by introducing nitrogen, hydrocarbon, or silicide during the sputtering process. It is thought that the compound is formed at the surface of the substrate. An example being titanium aluminium carbo-nitride, TiAlCN.

 

Artists's impression of the structure of TiAlCN

 

Hard PVD ceramic coatings are used in many applications because of their outstanding wear resistant properties. They have continually developed but can be divided into four distinct generations.

 

Hard PVD ceramic coatings - Single metal nitride PVD coatings e.g. TiN, CrN, ZrN


The first generation of hard PVD coatings were single metal nitrides such as TiN, CrN and ZrN. They have been exploited commercially since the middle of the 80’s in cutting applications because of their higher hardness compared to high speed steel and cemented carbide and for decorative purposes because of their attractive appearance. TiN has a distinctive yellow-gold colour, CrN looks unsurprisingly like chrome and ZrN has a green-gold colour. ZrCN is used to simulate gold in decorative applications such as watch cases.

 

Hard PVD ceramic coatings - Alloyed elements improve oxidation resistance, e.g. TiAlN


This improvement in temperature resistance was achieved by introducing other elements such as Cr, Al or Y, into the TiN lattice.

 

Hard PVD ceramic coatings - The development of superlattices


Further improvement to the properties of hard PVD coatings was achieved in the third generation of hard PVD coating development through the deposition of multilayers and superlattices. These are thin films formed by alternately depositing two different components to form layered structures. Multilayers become superlatices when the period of the different layers is less than 100Ĺ.

 

Hard PVD ceramic coatings - The recent development of nanocomposite coatings

 

A nanocomposite coating consists of at least two phases: a nanocrystalline phase and an amorphous phase, or two nanocrystalline phases. The basic idea for the design of nanocomposites is based on the thermodynamically driven segregation in binary (ternary, quaternary) systems. The segregation leads to the spontaneous self-organization of a stable nanoscale structure. This generic concept has recently led to the development of nanocomposite PVD coatings. These PVD coatings have nanometer sized grains and exhibit enhanced yield strength, hardness and toughness properties as a result of the well-known Hall-Petch effect . The only PVD nanocomposite coating currently commercially available is supplied by Unimerco, Platit and SHM.

 

PVD coatings for tooling.

 

In the areas of machining and tooling PVD coatings are widely used to increase the life and productivity of production tools saving companies billions of dollars worldwide. The use of PVD coatings saves companies money in three ways.   

 

Firstly PVD coated tools can be run faster reducing cycle times and enabling the production of more components in less time.

 

Secondly PVD coatings reduce wear and pickup reducing downtime due to tool replacement.

 

Finally PVD coatings reduce the need for cutting fluid. Cutting fluids cost companies today up to 15% of their total production costs. PVD coatings can be run dry or with very limited amount of fluid.

 

PVD coatings for cutting tools

 

The introduction of PVD coatings for cutting tools in the metal cutting industry is one of the main success stories in the industrial application of modern coating technology over the last 30 years. The first PVD coating material to have a commercial application on cutting tools was TiN in the early 1980s and since the 1990s most cutting tools are PVD coated particularly in applications where sharp edges are required, e.g. threading, grooving, end-milling, etc. and in cutting applications that have a high demand for a tough cutting edge, e.g. drilling. In solid carbide cutting tools (end-mills and drills) PVD is the standard coating technology. The TiAIN PVD Coating is currently the most widely deposited PVD coating for cutting tools but other coatings such as TiCN and CrN offer better solutions in certain applications.

 

ADVANTAGES FOR CUTTING TOOLS

 

PVD coatings on cutting tools - Saves companies billions


In the areas of machining and tooling PVD coatings are widely used to increase the life and productivity of production cutting tools saving companies billions of dollars worldwide. The use of PVD coatings on cutting tools saves money in three ways.

 

PVD coated cutting tools - Run tools faster


Firstly PVD coated cutting tools can be run faster reducing cycle times and enabling the production of more components in less time.

 

PVD coatings on cutting tools - Reduce the need for cutting fluid


Cutting fluids cost companies today up to 15% of their total production costs. High speed cutting and dry machining involve extremely high temperatures at the cutting edge. PVD coatings such as TiAIN have incredible thermal stability, hot hardness and oxidation resistance. PVD coatings can therefore be run dry or with very limited amount of cutting fluid.

 

PVD coated cutting tools - Cut hard materials


PVD coated cutting tools can cut extremely hard materials e.g. 63 HRC.

 

Re-sharpening and re-coating of cutting tools


Companies such as Unimerco offer a re-sharpening and re-coating service for cutting tools. The cutting tools achieve the same performance as new coated tools.

 

PVD coatings for components

 

In the area of machine components low friction coatings reduce energy losses and the need for lubricant. Hard [2000 VHN], wear resistant, low frication coatings can be deposited with a frication coefficient <1/2 that possible using oil lubrication therefore eliminating the need for lubricant. These coatings are used extensively in motor sport.

 

WHY DO PVD COATINGS IMPROVE PERFORMANCE ?

 

Low deposition temperature


PVD coatings can be deposited at temperatures below 500 deg.C. This allows substrates such as bearing steels and titanium or aluminium alloys to be coated. This would not be possible using chemical vapour deposition, CVD. The coating temperature can even be reduced to such a level that polymers can be coated.

 

Smooth coatings


Magnetron sputtered coatings follow the exact surface roughness of the substrate material. If a fingerprint was present before coating you will see it after coating. Smooth coatings are vital for applications such high precision forming

 

High hardness


PVD coatings are deposited while under concurrent ion bombardment. These energetic ions allow the deposition of dense, hard films by supplying the sputtered neutrals with sufficient energy to find a suitable nucleation site and inducing high compressive stress.

 

MARKET CONDITION FOR PVD COATING 

 

PVD coatings applications - cutting tools is the leading application


Tool coatings continue to represent a significant proportion of the applications for PVD technology. However recently, the application of low friction, wear resistant PVD coatings in the area of components has expanded. Typical specific applications are fuel injection systems, roller and plain bearings for harsh environments, gears, pumps and compressors. A BMBF study published in 1996 estimated the market for wear protective coatings as 83 billion €. 

 

PVD coatings applications - Market volume

 

This has expanded to the point that the world-wide market for coatings produced under vacuum is estimated to be well over 200 million €. No figures are in the public domain for the component market but in 2000 it was estimated to be worth approximately 1.5 billion €. Future growth of the machine tooling market is difficult to predict but market forecasters expected a growth of at least 8% by 2008.

 

CONCLUSION

 

Importance of coating of tool

 

Machining of mechanical parts has changed drastically over the past few years in India. Globalization of market has led to increasing competition and demands for productivity, flexibility and cost reduction.

 

In order to keep pace with new performance levels, tool manufacturers have to innovate and develop new methods to get higher productivity form tools. Coating of tools is one and important method to get higher productivity from tools.

 

Coating tools and precision components increases their performance by several orders of magnitude. The coating opens new dimensions in manufacturing and design with clear cost advantages in numerous applications.  

 

Coated tools

 

 

In short, coated tools gives the performance you need to meet the increasing demands of modern manufacturing technologies. Make use of these advantages for cutting, punching, forming, metal die casting and plastics processing.

 

 

Coating on precision components

 

 

 

For example, coatings make gearboxes run more reliably and able to accept higher loads, reduce engine fuel consumption, increase the performance of pumps and compressors and make them more environmentally friendly.   

 

SURVEY DONE BY HRITHIK TOOLS REGARDING COATING OF TOOLS

 

Market survey was carried out to assess requirement of coating services for cutting tools. Along with this, survey was also carried out to get information on customers satisfaction from the two coating companies who are already in coating services. Namely Balzers India and Ionbond.

 

A list of 100 companies was prepared who preferred using coated tools than the uncoated tools. Many companies were physically visited and discussions took place with the buyer as well as the user of the tools in the company. where physical visit was not possible, questionnaires were mailed to them and responses were taken.

 

RESULTS OF MARKET SURVEY 

 

 

MARKET SURVEY BY HRITHIK TOOLS

 

HIGH POTENTIAL IN THE MARKET

 

[HAL] Hindustan Aeromatic Limited [Korraput]

 

There is a requirement of 12500 Tools for manufacturing and resharpening with coating per month

 

Bharat Heavy Electrical Limited [BHEL] Hyderabad

 

Future expansion of 15 new CNC machine. Which will require per hour one tool.

 

Means per day 900 i.e. 22500 for resharpening or manufacturing with coating per month form one unit. Likewise there are more 6 units of BHEL all over India.

 

Hrithik Tools is in finalization stage to have tie up with BHEL and HAL.

 

RESULT OF MARKET SURVEY     

 

Other Tools Manufacturing And Regrinding Companies

 

Like Hrithik Tools, there are many other companies who are in the business of tool manufacturing and regrinding. These companies also have to get there tools coated. Presently they get their tools coated form the other coating companies in Pune

 

List of Tools Manufacturing and Regrinding Companies

 

 

Considering that Hrithik Tools have a tie up with the above companies for tools coating, they can get at least 5000 tools per month from each company which is above 50000 tools per months.

 

Companies Who Are Manufacturing Dies and Moulds  

 

Dies and moulds also need coating for higher productivity. In Pune itself there are above thousand companies who manufacture dies and moulds. For coating dies and moulds there is a higher profitability than in coating of tools. Although there is less quantity as compared to cutting tools, due to higher profitability coating of dies and mould is profitable business.

 

 

 

PRICING OF COATING OF TOOLS

 

During the survey, when asked about the pricing for coating of tools, most companies responded that they were unhappy with the prices which are being quoted by the present coating companies. But they would be much happier if the prices come down by 10 to 15 %. But companies also mentioned that quality of coating should not be compromised for price reduction.

 

NEED FOR COATING CENTRES  

 

As per the market survey, companies which were communicated implied that there are very less coating centers in Pune. Due to huge work load these coating centre are not able to deliver coated tools before 4 to 5 days. As mentioned above companies are not happy with the price and delivery period. Therefore most of the companies are in favor of more coating centers in Pune.

 

CONCLUSION  

 

In conclusion, this snapshot survey has clearly indicated a vacuum in the tool coating market, which must be filled up urgently by a Tool coating certre [i.e. Hrithik Coating Centre, Pune] which uses high quality equipments and coats and reasonable price.

 

CURRENT PVD COATING CENTRES IN INDIA

 

Currently there are only major PVD coating centre in India

 

 

MARKET SHARE OF COATING IN INDIA

 

OERLIKON BALZERS COATING INDIA

 

Introduction of Oerlikon Balzer’s

  

Oerlikon Balzer, the Coating Services segment is supplier of coating processes for tools and precision components. Key customer segments are the automotive industry and its suppliers, the aircraft industry, the general engineering industry, tool manufacturers as well as the metalworking and plastics processing industries. Oerlikon Balzers Coating operates with 4 coating centers and employs around 300 people.

 

As per the financial data collected, overall turnover of Oerlikon Balzers India in the year 2005-06 was Rs. 400 Millions and in 2006-07 it reached to Rs. 600 Millions. There future turnover prediction for the year 2007-08 is a growth of 40 % compared to previous year. And due to high potential in the tool coating market they are confident to achieve it.

 

Introduction of Ionbond

 

Ionbond Coating Services segment is supplier of coating processes for tools and precision components. Key customer segments are the automotive industry and its suppliers, the aircraft industry, the general engineering industry, tool manufacturers as well as the metalworking and plastics processing industries. Ionbond Coating operates with 3 coating centers and employs around 200 people.

 

As per the financial data collected, overall turnover of Ionbond Coating India in the year 2005-06 was Rs. 200 Millions and in 2006-07 it reached to Rs. 400 Millions. There future turnover prediction for the year 2007-08 is a growth of 40 % compared to previous year. And due to high potential in the tool coating market they are confident to achieve it.

 

 

PRICES QUOTED IN THE MARKET

 

DIFFERENCE IN PRICE

 

PRICES QUOTED BY BALZERS AND IONBOND TO CUTTING TOOL COMPANIES

PRICES QUOTED BY CUTTING TOOL COMPANIES TO END CUSTOMERS

DIA

UP TO 80 mm

UPTO 160 mm

DIA

UP TO 80 mm

80 TO 130 mm

130 TO 160 mm

03 to 06

45

55

03 to 06

65

100

195

06 to 12

70

85

06 to 12

105

160

315

12 to 16

120

160

12 to 16

130

195

390

16 to 20

145

255

16 to 20

210

315

625

20 to 25

185

315

20 to 25

260

390

780

25 to 30

300

470

25 to 30

520

780

1570

 

 

As they had conducted survey, companies were very unhappy with high coating prices. Company’s really need competitive prices only 65 % of the tool users are actually getting their tool coated.

 

So subject’s motive is to give good quality coatings at competitive prices so that it should be convenient to the customers who are already coating their tools and as well as customers who are not coating there tools due to high prices in the market. 

 

HAUZER TECHNO COATING [HOLLAND]

 

Hauzer, a leading supplier of technology for PVD ( physical vapour deposition) and PACVD ( Plasma assisted chemical vapour deposition) since 1983 .More than sixty companies, many with multiple systems

 

 

Hauzer PVD and PACVD technology add value to products by:

 

 

 

Hauzer Competence Center

 

 

 

Hauzer provides processes and systems with the following deposition technologies:

 

 

 

HAUZER TECHNO COATING

 

Coatings for tools, tribological and decorative applications

 

Hauzer offers turn key solutions including pre treatment, QC, post treatment, layout design

 

Hauzer PVD coating technology is used for deposition of a thin layer of hard coating on metal or plastic parts.

 

Tools

 

Cutting and forming tools, moulds and dies. Hard coating with high wear resistance, low friction and non-sticking properties , increase life time and operational performance, reduce down time the use of cooling lubricants. Typical coatings: TiN, TiCN, AITiN, DLC, CrN

 

Turnkey Projects 

 

Hauzer also supplies turn key projects such as complete coating centre’s including training to personnel. As excellent coating quality and colour reproducibility, short cucle-times, high uptime and high loading capacity characterize the Houzer PVD-coating systems. The design of the equipment also allows for the implementation of new processes and other improvements in a later stage, after some time of operation. Above mentioned characteristics lead to an excellent price / performance ratio of the coated product. Hauzer Techno Coating’s total commitment to the needs of its customers worldwide has been crucial to its success. More than sixty companies. Many with multiple systems, enjoy the benefit of this commitment, from process development up to customer service support. Some global companies own their prominent market position to Hauzer technology.

 

Quotation for Hauzer PVD Turn Key coating system

 

Proposal for a Turn Coating Centre, Covers :

 

  1. PVD coating system : Rapid Tool Coater RTC 850

 

  1. Peripheral equipment, consisting of :

 

Washing Machine : Ultrasonic, water based cleaning line, chamber

Quality control system : consists of ball crater wear tester, stereo microscope and digital camera with computer.

Stripping unit for the de-coating of AITiN coated tools : 3 tanks of 25 liters with heater and chemicals

Chiller unit to remove the heat from the PVD system

Tool finish system : allows debarring, edge rounding, polishing and droplet removal [OTEC]  

Consumables package : consisting of Ti, AITi and AICr targets, chemicals for cleaning line. The contents should last 100 batches.

Spares package : recommended spares for PVD system, washing machine

 

  1. Training, support and warranty

 

Training of operators at their competence centre, installation and commissioning, first two year free process support, two year full warranty.

 

PVD COATING PLANT

 

Estimated cost of project

 

The proposed project is for an authorized coating centre for cutting tools which is a very high technology process. The coating plant includes the main coating machine which estimated cost is Rs. 30 Millions. It equals to around 50 % of the total project cost.

 

Along with the main coating machine, there are various other process line machines as mentioned previously which costs around Rs. 10 million. There are consumable and spares package for the coating plant coating around Rs. 2.500 Millions.

 

All the machines and consumables have to be imported from Europe by ship. As Hrithik Tools Private Limited is not an export oriented company, it will have to pay customs and import duty on all the machines. The duty cost will be around Rs. 16.000 Millions. CIF cost for Mumbai port is estimated at Rs. 1.000 Millions.

 

Cost of transportation of machines from Mumbai port to Pune premises is estimated at Rs. 0.100 Million. Octroi charges of P.C.M.C. are 2.5 % on the machine cost. The estimated octroi cost is Rs. 1.000 Million.

 

Hrithik Tools is already set up in a spacious owned building in MIDC Bhosari on a land measuring 22000 sq. ft. Therefore there is no investment in land. Separate building will have to be constructed for coating plant. Requirement of building area is 3500 sq. ft. Estimated construction cost is Rs. 1000 per sq. ft. equals to Rs. 3.500 millions. Office furniture cost is estimated at Rs. 1.500 Millions.

 

Coating machine requires UPS and transformer costing Rs. 1.500 Millions. Generator Bank up is required for the coating plant estimated cost Rs. 1.200 Millions. Tools and fixtures will have to be purchased at an cost of Rs. 0.300 Million. Power load required will be 135 kvA. Cost of electrical installations is estimated at Rs. 1.000 Million, including MSEB deposit and connection charges.

 

MEANS OF FINANCE

 

The company is expecting Bank finance of 75 L% of the total project cost.

 

Remaining 25 % investment will be contributed by the current directors Mr. Suresh Mittal and Mrs. Rani Mittal and by the new directors Mr. Anand Ishwarchand Mittal, Ms. Anjali Suresh Mittal and Mrs. Leena Sham Jurasinghani.

 

Coating plant manufacturers are giving a prolonged payment schedule as they are selling their first PVD coating plant in India.

 

The payment terms are as follows : 

 

Down payment : 30 % of system price, by TT

 

60 % of system price, on shipment by LC

 

10 % of system price, after installation by LC

 

The company is expecting bank finance at lowest possible rate of interest.

 

The new directors will be investing Rs. 4.000 Millions as share capital

 

Following amounts will be treated as loan receivables from the new directors.

 

Mr. Anand I. Mittal Rs. 3.500 Millions

 

Ms. Anjali S. Mittal Rs. 2.500 Millions

 

Mrs. Leena S. Jurasinghani Rs. 7.500 Millions

 

Interest will be paid @ 12 % p.a. to the directors on the above loan receivables.

 

PROPOSED INSTALLED CAPACITY

 

The coating plant is capable of running at least 2 shifts, as they can acquire loan of minimum two shifts, so they can take a very confident approach of running two shift fro the detailed working.

 

The installed capacity shown is illustrative based on an average tool size of dia 10 mm. with length up to 10 mm. and the same stands at Rs. 57.600 millions per year. The capacity utilization is also estimated on a very conservative basis at 50 % in the first year with 10 % increase every year, up to 90 % in the fifth year and 100 % in the sixth and seventh year.      

 

Note : Market demand for tool coating is very huge as mentioned earlier in the project and is proved by the market study conducted. Hrithik Tools is confident to achieve break even in the first year itself. However for the purpose of estimation the revenues are estimated on a very conservative basis.

 

CAPACITY UTILIZATION 

 

The capacity utilization is estimated on a very conservative basis with the gradual increment from 50 % to 90 % from 1st year to 5th year and 100 % in the sixth ad seventh year.

 

PRICES QUOTED FOR TOOL COATING

 

As mentioned above, the market price for tool coating varies on the size of the tool. The prices quoted the present coating companies are very high. Prices also vary customer to customer. Small scale industries are quoted very high prices whereas in case of large and big companies where there are tie up with rat contracts and assurance of minimum tool loan, discounts up to 20 % are given. But still prices are on a higher side. However on a conservative basis, they have estimated Rs. 150 as prices for dia 10 mm tool with length up to 100 mm.

 

 

PRICES QUOTED BY BALZERS AND IONBOND TO CUTTING TOOL COMPANIES

PRICES QUOTED BY CUTTING TOOL COMPANIES TO END CUSTOMERS

03 to 06

45

55

03 to 06

65

100

195

06 to 12

70

85

06 to 12

105

160

315

12 to 16

120

160

12 to 16

130

195

390

16 to 20

145

255

16 to 20

210

315

625

20 to 25

185

315

20 to 25

260

390

780

25 to 30

300

470

25 to 30

520

780

1570

 

OPERATING COST AND ADMINISTRATION COST

 

Both the coating plant manufacturers have provided the calculations for running cost for coating a tool. Running cost sheet are already attached earlier

 

 

Above cost for coating a tool is considered when they work for only one shift. The cost will further reduce it two or there shifts are running.

 

  1. Cost per tool includes all expenses except administrative and marketing expenses.
  2. cost per tool is divided in the following parts :

 

 

  

OPERATING COST CALCULATIONS

 

 

 

Particulars

Amount [in Rs.]

Cost for coating per tool

33

No. of tools per batch cycle

640

Total cost per batch cycle

21120

No. of batch cycles in a day

3

Total operating cost per day

63360

Working days in a year [days]

300

Total operating cost per year

19008000

 

 

i.e.

Rs. 19.000 Millions

 

OPERATING COST DETAILS

 

For coating of tools there is no requirement of raw material as there is no manufacturing process. There are various types of consumable which are required for coating of tools.

 

Chemicals for cleaning unit :

 

Before coating, the tools are washed in an ultrasonic cleaning unit, which requires various chemicals. These chemicals will be provided by the machine manufacturers on a monthly basis.

 

The cost of chemical plus the cost of cooling water is 21 euro per batch = Rs. 1155 per batch. Annual cost will be Rs. 0.693 Million

 

Targets for coating :   

 

Coating is done by targets which are fitted inside the machinery. There are 3 targets of Ti [Titanium] material and 12 targets of AITi [Aluminium Titanium] material.

 

Cost of 1 Ti target = 40 euro = Rs. 2200/- [lasts for 50 batches]

 

Cost of 1 AITi target = 150 euro = Rs. 8250/- [lasts for 12 batches]

 

As per calculations Target Cost per Batch = 115 euro = Rs. 6325 per batch. Annual cost will be Rs. 3.795 millions

 

Power Cost 

 

As per running cost sheet power cost is estimated at 10 euro batch = Rs. 550 per batch. Annual cost is Rs. 0.330 Million

 

Fixturing cost

 

Estimated at 16 euro per batch = Rs. 880 per batch. Annual cost will be Rs. 0.528 Million

 

Labour cost

 

Coating of tools requires one machine operator and one helper in a batch. Operator’s salary is estimated at Rs. 10000 per month and helper salary is estimated at Rs. 4000 per month.

 

Labour cost per batch comes to 26 euro i.e. Rs. 1430 per batch. Annual cost will be Rs. 0.858 million

 

Gas cost

 

Three types of gases equal to 11 euro per batch = Rs. 605. annual cost is Rs. 0.363 Million

 

ADMINISTRATIVE EXPENSES

 

Payment to employees statement

 

Coating of tools is very high technology process. The process itself includes many sub process like cleaning of the tools, pre and post treatment, inspection, etc. to handle this whole process, they require a very skilled and qualified team of people.

 

To start with, they need a Senior Engineer who knows the minutes details of coating. For this they have already appointed Mr. Rajesh Bhide who has a work experience of 12 years in the field of tool coating. After that they require Quality Control Engineer who will handle the quality of coating of tool. Two engineers will be appointed to handle the inward and outward of materials. Operators and helpers for coating machine are included in the tool running cost. But apart form company they require four more operators to handle the cleaning unit and one for pre and post treatment.

 

Then they require a very strong marketing team. Marketing will take place at national level in major cities, where there is demand for cutting tools. They require a Senior marketing Executive who will handle the regional sales representative team of at least 8 people.

 

Also, they require Accountants to handle the financial matters of the company. One Senior Account Manager and two Assistant Accountant.

 

The total strength for a coating plant will be of 20 personnel. The total cost of payment to employees in the first year will be Rs. 4.000 Million and the same will be increased at 10 % per year. Apart form the payment, the entire team will be entitled to commission of 1 % of total sales per year.

 

The team of people to be appointed will also grow in case they run more than one shift. But for now they will consider the figures given on the next page for further calculations.

 

The coating plant manufacturer has agreed to train two technical engineers at their manufacturing plant for a period of two months.

 

Payment to Directors            

 

Current directors are withdrawing salary of Rs. 0.360 Million p.a. each. Upcoming Directors Salary is decided as follows :

 

Mr. Anand I. Mittal Rs. 0.360 Million p.a.

Ms. Anjali S. Mittal Rs. 0.180 Million p.a.

Mrs. Leena S. Jurasinghani Rs. 0.360 Million p.a.

 

Depreciation

 

As per Income Tax Act amended up to date.

 

Bank Interest

 

The term loan is expected at 12 % p.a. on their investment, i.e. 12 % on 13.500 millions = 1.620 millions p.a.

 

Taxation

 

As per Income Tax @ 30 % on Taxable Income

 

Projected Balance Sheet

 

Projected balance sheet is prepared after considering the cash flow for the respective years.

 

Working Capital Norms

 

Basic of working

 

Stock of consumables 30 days

Work in process                                                7 days

Stock of finished goods                                      0 days

Sundry debtors                                                  30 days

Other manufacturing                                           30 days

Trade credit on materials                                    30 days

Margin money raw materials and F.G.                  25 %

Margin money work in process                            25 %

Margin money sundry debtors                             25 %

Margin money other manufacturing expenses       100 %

Rate of interest on working capital                       13 %   

 

 

Project Viability Nutshell

 

The appended financial statements are only supplementary to establish the economic viability of the project PVD Coating Plant which will be techno economically viable project.

 

 

PROJECT AT A GLANCE

Rs in millions

PARTICULARS

YEARS

 

06-07

07-08

08-09

09-10

10-11

11-12

12-13

13-14

14-15

 

 

 

 

 

 

 

 

 

 

Current Ratio

0.227

0.302

0.581

0.620

0.605

0.597

0.603

0.659

0.640

Debt Equity Ratio 

0.145

--

0.179

0.138

0.105

0.072

0.041

0.017

0.000

Debt service Ratio

--

--

0.330

0.155

0.184

0.217

0.258

0.307

0.338

Break Even Sales

[For new project]

--

--

33.515

31.614

30.169

29.092

28.337

27.885

27.454

Rated Capacity

[For new project]

--

--

57.600

57.600

57.600

57.600

57.600

57.600

57.600

Break Even Sales %  to rated Capacity

[For new project]

--

--

5.819

5.489

5.238

5.051

4.920

4.841

4.766

Capacity Utilization % [For new project]

--

--

5.000

6.000

7.000

8.000

9.000

10.000

10.000

Net Sales

23.100

27.700

28.800

34.560

40.320

46.080

51.840

57.600

57.600

Total Net Sales

23.100

27.700

59.300

68.060

77.220

86.680

96.440

106.700

111.600

Total Cash Surplus Net

6.700

8.727

11.977

14.222

15.776

19.069

21.325

26.452

28.193

Total Gross Profit

14.300

6.673

16.553

23.346

29.988

36.464

42.796

49.102

50.852

% Gross Profit to Net Sales

6.190

2.409

2.791

3.430

3.883

4.207

4.438

4.602

4.557

Net Profit Before Tax

1.570

4.896

4.896

11.280

18.712

25.750

32.837

39.748

42.246

% Net Profit to Net Sales

0.680

1.520

0.826

1.658

2.423

2.971

3.405

3.725

3.785

% Raw Material [Average] to Net Sales [For new project]

--

--

2.200

2.200

2.200

2.200

2.200

2.200

2.200

Cost of New project

 

 

70.000

 

 

 

 

 

 

Term Loan Requested

 

 

56.000

 

 

 

 

 

 

Term Loan Repayment  

 

 

0

9.333

9.333

9.333

9.333

9.333

9.333

Working Capital Requirement From Bank

 

 

 

7.000

8.000

9.000

9.000

10.000

10.000

 

 

ESTIMATED TURNOVER FOR EXISTING UNIT  

 

ESTIMATED TURNOVER

[EXISTING UNIT ]

 

 

Years

Rs. In Millions

2006-2007

23.100

2007-2008

27.700

2008-2009

30.500

2009-2010

33.500

2010-2011

36.900

2011-2012

40.600

2012-2013

44.600

2013-2014

49.100

2014-2015

54.000

 

ESTIMATED TURNOVER FOR PROPOSED UNIT

 

 

ESTIMATION FOR ANNUAL TURNOVER

 

Particulars

Nos.

Unit

No. of tools coated in one batch cycle

640

Tools

Estimated batch time

240

Mins.

No. of batch cycles in one shift

2

 

One shift = 480 mins.

 

 

No. of tools coated in one shift

1280

Tools

No. of working days in one year

300

Days

No. of tools coated in one year

384000

Tools

Price quoted for one tool [dia 10 mm.]

150

Rs.

Estimated turnover per year

Rs. 57.600 Millions

Rs.

 

OFFICE AND OTHER ADMINISTRATIVE EXPENSES

[Existing and Proposed]

 

PARTICULARS

YEARS

 

06-07

07-08

08-09

09-10

10-11

11-12

12-13

13-14

14-15

 

 

 

 

 

 

 

 

 

 

Printing and Stationery

0.092

0.112

0.120

0.132

0.145

0.159

0.175

0.193

0.212

Professional Fees

0.080

0.120

0.180

0.198

0.217

0.239

0.263

0.289

0.318

Office Expenses

0.376

0.396

0.144

0.158

0.174

0.191

0.210

0.231

0.255

Traveling

0.263

0.300

0.360

0.396

0.435

0.479

0.527

0.579

0.637

Postage and Telephone

0.144

0.168

0.180

0.198

0.217

0.239

0.263

0.289

0.318

Conveyance

0.111

0.180

0.240

0.264

0.290

0.319

0.351

0.386

0.425

Audit Fees, etc.

0.025

0.084

0.180

0.198

0.217

0.239

0.263

0.289

0.318

Advertisement

0.044

0.060

0.480

0.528

0.580

0.638

0.702

0.773

0.850

Other Expense

0.084

0.096

0.120

0.132

0.145

0.159

0.175

0.193

0.212

Total Expenses p.a.

1.219

1.516

2.004

2.204

2.424

2.667

2.934

3.227

3.550

 

 

 

 

 

 

 

 

 

 

Total Expenses in Rs. Millions

1.219

1.516

2.004

2.204

2.424

2.667

2.934

3.227

3.550

 

 

REPAYMENT AND INTEREST SCHEDULE

 

 

EXISTING UNIT TERM LOAN STATUS

 

 

Rs in Millions

HDFC Term Loan A/c No. 2405727

2.300

HDFC Term Loan A/c No. 2405731

1.200

[Approx. Balance on 30.09.2007]

 

Total Balance

3.500

Bank Finance for New Project

52.500

Total Bank Finance

56.000

Moratorium Period

12 Months

Repayment Period

7 Years

No. of Monthly Instalments

72 Months

Installment Per Annum Rs.

93.33

 

 

Nature of Business

 

Resharpening, Manufacturing and Recoating of Solid Carbide, Brazed Carbide, Lugged Carbide and H. S. S. tools

 

Resharpening and Manufacturing of Solid Carbide tools is done in – house on a 5 axes CNC Tool and Cutter grinding machine.

 

Recoaring is arranged from Balzers, Pune and MultiArc, Pune.

 

List of Machinery

 

MAKE

RANGE

SPECIAL FEATURES

 

Widma Ecogrind X5 5 axes CNC Tool and Cutter Grinding M/c 2 Nos. 

Tools from 3 – 160 mm Ř and length up to 270 mm max.

  • Schunk, German make hydrogrip collet chuck with 3 um run out used for work holding. 

 

  • Renishaw probe provided for accurately sensing tooth position and spiral lead of the tool.

 

  • User friendly graphic supported software with simulation facility provided on line modifications in the tool geometries.

 

  • Excellent repeatability due to fine resolution of 7 um for linear axes and 0.0010 for rotary axes.

 

  • All operations finished in one set up without Removing the tool from work head.

 

 

 

 

 

 

 

Excellent repeatability Grinding S/C Rod and make Blank for Drills, Reamers, End Mills

Toolgrinding technology 6 Axis Cutter grinding M/C 1 Nos.

Cylendrical Grinder [Landies / MICR Omatic]

2

 

 

EQUIPMENT

 

RANGE

SPECIAL FEATURES

Profile Projector [Metrology Equipments, Bangalore Make]

Screen Ř 500 mm Magnification 10, 20 and 50

  • Episcopic / Diascopic Projection facility
  • Delta Microprocessor with 9 functions key and 99 memory points

 

  • Radius graticules for viewing full arc of radius.

 

  • Provision of printer RS 232 port. 

Granite Surface Plate [GMT make]

‘00’ Grade 800 X 500 Size

  • High accuracy of flatness within 3 um certified by CMTI, Bangalore

Dial Gauge Indicators [Mitutoyo make]

0.002 mm LC

  • Liver dial gauge
  • Plunger dial gauge

Micrometers Venier Calipers

[Mitutoyo make]

0.01      mm LC

0.02      0.010 mm LC

  • Regular and ‘V anvil’ micrometers
  • Digital vernier calipers 

Height Varnier [Aditya make]

12”

  • With magnifying glass

Magnifying Glass [Lensel Optics make]

Round with 5 X magnification

  • With round tubelight for better viewing

Cylindrical grinding M/C

Landis

  • For S/C Rod Grinding

 

Present Banking Relationship [From HDFC Bank]

 

Nature of Credit facility

Sanctioned Loan Amount

Outstanding Balance [29.02.2008]

EMI

Term Loan

A/c 2405731

Rs. 2.700 Millions

Rs. 0.691 Million

Rs. 0.099 Million

Term Loan

A/c 2405727

Rs. 3.700 Millions

Rs. 1.772 Millions

Rs. 0.100 million

C/C A/c

Rs. 2.000 Millions

[Rs. 1.633 Millions]

------------------------

 

Insurance Details

 

Units Assets Covered

Policy No./ Cover Note

Validity

Sum Assured

Risk Covered

Land and Building, Plant and Machinery,  Furniture and Fittings, Stocks 

OG-08-2001-4001-00006908

12.10.2007-11.10.2008

Rs. 43.000 Millions

Standard Fire and Special perils and add on.

 

 

Financial Analysis

 

Last available financial statement [Year ended dd/mm/yy]

Financial Year Ended on 31.03.2007

Recent summary financials [up to a period not more than two months old]

Recent Summary up to 29.02.2008

Advance Taxes Paid

Rs. 0.050 Million dt. 12.06.2007 ch no. 133132

Rs. 0.050 Million dt. 16.10.2007 ch no 143295

Rs. 0.050 Million dt. 11.12.2007 ch no 148732

Change in borrowings [From 31.03.2007 to 29.02.2008]

As on 31.03.2007 Rs. 8.257 Millions

As on 29.02.2008 Rs. 2.462 Millions

Debtors Position [At last month end 29.02.2008 specify amount > 90 days]

Total Rs. 11.180 Millions

Amount < than 90 days Rs. 8.812 Millions

Amount > than 90 days Rs. 2.368 Millions

Creditors Position [at last month end 29.02.2008 specify all suppliers not paid for more than 90 days]

Rs. 0.425 Million

All creditors are paid within 90 days

Stock position [at last month end]

Stock value on 29.02.2008 Rs. 3.476 Millions

Drawing Power

Rs. 2.000 Millions

Any other material development

New project PVD Coating Plant

Whether the critical ratios conforms to the bench mark stipulation. 

 

 

Review of Bank Statements for the last Six Months

 

Number of Creditors / Debits, month wise

August 07

September 07

October 07

November 07

December 07

January 07

Credits

Debits

75

66

55

82

91

114

70

105

65

115

88

110

Month wise Credits into the Account

August 07

September 07

October 07

November 07

December 07

January 07

 

Rs. 2.346 Millions

Rs. 1.349 Millions

Rs. 2.738 Millions

Rs. 2.007 Millions

Rs. 2.114 Millions

Rs. 5.363 Millions

Cheques Bounces

Nil

Evidence of servicing existing debt obligations

Yes monthly EMI’s

Line Utilisation – any evidence of perennial overdrawing

No

Evidence of statutory dues being paid on time 

Yes

PF and employee related

Salaries of the employees are transferred to their respective accounts from bank account. 

Municipal and Corporation taxes

Municipal and corporation taxes not applicable as factory is in MIDC

Last utility payment made [Electricity]

Rs. 0.032 Million paid to MSEDCL thru ch. No. 0154851 dt. 17.01

 

For Manufacturing Entities / Factory Site [S] :

 

Location of Plot, accessibility, proximity to other units 

Factory site in the industrial hub of MIDC Pune where big companies like Tata Motors, Bajaj Auto, Thermax, Sandvik, etc are having their companies. Easily Accessible from the twin cities of Pune and Pimpri – Chinchwad.   

Principal raw materials [s] and sources

Raw Materials availability is in abundance. For manufacturing of solid carbide cutting tools, they require solid carbide bars which are available in plenty from various resources in and around their location

Manufacturing Process

The bars are first grinded on cylindrical grinding machine and then manufactured as per drawing on CNC grinding machines

Major branded and imported machines installed

3 CNC grinding machines are installed, 2 Nos of Widia, Kennametal and 1 No. of TGT Bangalore, 2 nos. of cylindrical grinding machines of Landis and Micrometric each. Several various other conventional machineries installed. 

Pollution Control : any pollutants being generated and their disposal

Pollution Under control certificates received form Maharashtra Pollution Control Board. No. Major pollutants are being generated.

Power : connected load and back up availability 

Current Connected Load of 30 HP, Additional 100 HP Loan applied for, Diesel Gensets of 250 KWA ordered for Back up

Inventory / WIP / Finished Goods at the site

Tools coming for resharpening are processed are returned back in 2 working days, Inventory only for Kennametal Products and bars for manufacturing of tools.   

Storage / Security / Perish ability / Susceptibility to fire and weather

Goods are stored in proper just in just out policy in stores and is handled by skilled stores people. No perishable goods. Stores and inventory is secured. 

Quality Certification

ISO 9001-2000 Certified Company

Workers / Split of temporary and permanent / any unions

All workers are on permanent basis. No unions.

History of any strikes / any child labour / working conditions

No strikes in the factory, No child labour. Good Working Conditions maintained for best output from workers. 

 

 

Other Particulars 

 

Months [During the current year]

Purchased

[Amount in Millions]

Sales

[Amount in Millions]

April 07

0.792

2.305

May 07

0.968

2.740

June 07

1.491

2.835

July 07

1.421

3.567

August 07

0.859

2.281

September 07

1.241

2.547

October 07

0.817

2.396

November 07

1.005

1.765

December 07

1.276

2.727

January 08

1.275

2.681

February 08

1.092

2.782

 

 

Statement of assets and liabilities

 

Name

Mr. Suresh Laxminarayan Mittal

Son of :

Mr. Laxminarayan M. Mittal

Address [Residence] :

55/11, Kakade Paradise, Ashok Path, Law College Road, Pune – 411004

[Office]

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra

Occupation

Business

Annual Income 

Source

Annual Income

Business

Rs. 0.300 Million p.a.

 

 

Name

Mrs. Ranidevi Suresh Mittal

Wife of :

Mr. Suresh Laxminarayan Mittal

Address [Residence] :

55/11, Kakade Paradise, Ashok Path, Law College Road, Pune – 411004

[Office]

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra

Occupation

Business

Annual Income 

Source

Annual Income

Business

Rs. 0.300 Million p.a.

 

 

Name

Ms. Anjali Suresh Mittal

Daughter of :

Mr. Suresh Laxminarayan Mittal

Address [Residence] :

55/11, Kakade Paradise, Ashok Path, Law College Road, Pune – 411004

[Office]

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra

Occupation

Services

Annual Income 

Source

Annual Income

Services

Rs. 0.180 Million p.a.

 

 

Name

Mr. Anand I. Mittal

Son of :

Mr. Ishwarchand L Mittal

Address [Residence] :

A/6 701, Ganga Satellite, Wanowrie, Pune - 411040

[Office]

EL 37/4 'J' Block, M.I.D.C Bhsari, Pune - 411026, Maharashtra

Occupation

Business

Annual Income 

Source

Annual Income

Salary and Interest

Rs. 0.360 Million p.a.

 

 

Name

Mrs. Leena S. Juriasinghani

Wife of :

Mr. Sham Juriasinghani

Address [Residence] :

Flat No. E-601, 10 Kasturkunj, S. No. 132B, ICS Colony, off University Road, Shivajinagar, Pune – 411007

Occupation

Others

Annual Income 

Source

Annual Income

Interest

Rs. 0.061 Million p.a.

 

 

FIXED ASSETS

 

 

 

 

 


CMT REPORT (Corruption, Money Laundering & Terrorism]

 

The Public Notice information has been collected from various sources including but not limited to: The Courts, India Prisons Service, Interpol, etc.

 

1]         INFORMATION ON DESIGNATED PARTY

No records exist designating subject or any of its beneficial owners, controlling shareholders or senior officers as terrorist or terrorist organization or whom notice had been received that all financial transactions involving their assets have been blocked or convicted, found guilty or against whom a judgement or order had been entered in a proceedings for violating money-laundering, anti-corruption or bribery or international economic or anti-terrorism sanction laws or whose assets were seized, blocked, frozen or ordered forfeited for violation of money laundering or international anti-terrorism laws.

 

2]         Court Declaration :

No records exist to suggest that subject is or was the subject of any formal or informal allegations, prosecutions or other official proceeding for making any prohibited payments or other improper payments to government officials for engaging in prohibited transactions or with designated parties.

 

3]         Asset Declaration :

No records exist to suggest that the property or assets of the subject are derived from criminal conduct or a prohibited transaction.

 

4]         Record on Financial Crime :

            Charges or conviction registered against subject:                                                  None

 

5]         Records on Violation of Anti-Corruption Laws :

            Charges or investigation registered against subject:                                                          None

 

6]         Records on Int’l Anti-Money Laundering Laws/Standards :

            Charges or investigation registered against subject:                                                          None

 

7]         Criminal Records

No available information exist that suggest that subject or any of its principals have been formally charged or convicted by a competent governmental authority for any financial crime or under any formal investigation by a competent government authority for any violation of anti-corruption laws or international anti-money laundering laws or standard.

 

8]         Affiliation with Government :

No record exists to suggest that any director or indirect owners, controlling shareholders, director, officer or employee of the company is a government official or a family member or close business associate of a Government official.

 

9]         Compensation Package :

Our market survey revealed that the amount of compensation sought by the subject is fair and reasonable and comparable to compensation paid to others for similar services.

 

10]        Press Report :

            No press reports / filings exists on the subject.

 

 

CORPORATE GOVERNANCE

 

MIRA INFORM as part of its Due Diligence do provide comments on Corporate Governance to identify management and governance. These factors often have been predictive and in some cases have created vulnerabilities to credit deterioration.

 

Our Governance Assessment focuses principally on the interactions between a company’s management, its Board of Directors, Shareholders and other financial stakeholders.

 

 

CONTRAVENTION

 

Subject is not known to have contravened any existing local laws, regulations or policies that prohibit, restrict or otherwise affect the terms and conditions that could be included in the agreement with the subject.

 

 

FOREIGN EXCHANGE RATES

 

Currency

Unit

Indian Rupees

US Dollar

1

Rs.40.44

UK Pound

1

Rs.82.06

Euro

1

Rs.62.90

 

 

SCORE & RATING EXPLANATIONS

 

SCORE FACTORS

 

RANGE

POINTS

HISTORY

1~10

5

PAID-UP CAPITAL

1~10

5

OPERATING SCALE

1~10

5

FINANCIAL CONDITION

 

 

--BUSINESS SCALE

1~10

6

--PROFITABILIRY

1~10

4

--LIQUIDITY

1~10

5

--LEVERAGE

1~10

5

--RESERVES

1~10

5

--CREDIT LINES

1~10

5

--MARGINS

-5~5

-

DEMERIT POINTS

 

 

--BANK CHARGES

YES/NO

YES

--LITIGATION

YES/NO

NO

--OTHER ADVERSE INFORMATION

YES/NO

NO

MERIT POINTS

 

 

--SOLE DISTRIBUTORSHIP

YES/NO

NO

--EXPORT ACTIVITIES

YES/NO

NO

--AFFILIATION

YES/NO

YES

--LISTED

YES/NO

NO

--OTHER MERIT FACTORS

YES/NO

YES

TOTAL

 

45

 

This score serves as a reference to assess SC’s credit risk and to set the amount of credit to be extended. It is calculated from a composite of weighted scores obtained from each of the major sections of this report. The assessed factors and their relative weights (as indicated through %) are as follows:

 

Financial condition (40%)            Ownership background (20%)                 Payment record (10%)

Credit history (10%)                    Market trend (10%)                                Operational size (10%)

 


 

RATING EXPLANATIONS

 

RATING

STATUS

 

 

PROPOSED CREDIT LINE

>86

Aaa

Possesses an extremely sound financial base with the strongest capability for timely payment of interest and principal sums

 

Unlimited

71-85

Aa

Possesses adequate working capital. No caution needed for credit transaction. It has above average (strong) capability for payment of interest and principal sums

 

Large

56-70

A

Financial & operational base are regarded healthy. General unfavourable factors will not cause fatal effect. Satisfactory capability for payment of interest and principal sums

 

Fairly Large

41-55

Ba

Overall operation is considered normal. Capable to meet normal commitments.

 

Satisfactory

26-40

B

Unfavourable & favourable factors carry similar weight in credit consideration. Capability to overcome financial difficulties seems comparatively below average.

 

Small

11-25

Ca

Adverse factors are apparent. Repayment of interest and principal sums in default or expected to be in default upon maturity

 

Limited with full security

<10

C

Absolute credit risk exists. Caution needed to be exercised

 

 

Credit not recommended

NR

In view of the lack of information, we have no basis upon which to recommend credit dealings

No Rating

 

 

 

PRIVATE & CONFIDENTIAL : This information is provided to you at your request, you having employed MIPL for such purpose. You will use the information as aid only in determining the propriety of giving credit and generally as an aid to your business and for no other purpose. You will hold the information in strict confidence, and shall not reveal it or make it known to the subject persons, firms or corporations or to any other. MIPL does not warrant the correctness of the information as you hold it free of any liability whatsoever. You will be liable to and indemnify MIPL for any loss, damage or expense, occasioned by your breach or non observance of any one, or more of these conditions