![]()
|
Report Date : |
1.09.2008 |
IDENTIFICATION
DETAILS
|
Name : |
TATA STEEL LIMITED |
|
|
|
|
Registered Office : |
Bombay House, 24, Homi Mody Street, Fort, Mumbai - 400
001, Maharashtra |
|
|
|
|
Country : |
India |
|
|
|
|
Financials (as on) : |
31.03.2008 |
|
|
|
|
Date of Incorporation : |
20.08.1907 |
|
|
|
|
Com. Reg. No.: |
11-260 |
|
|
|
|
CIN No.: [Company
Identification No.] |
L27100MH1907PLC000260 |
|
|
|
|
TAN No.: [Tax
Deduction & Collection Account No.] |
MUMT00249E |
|
|
|
|
PAN No.: [Permanent
Account No.] |
AAACT2803M |
|
|
|
|
Legal Form : |
Public Limited Liability Company. The company’s shares are listed on the Stock Exchanges. |
|
|
|
|
Line of Business : |
Manufacturers of saleable steel, ferro manganese, charge chrome, welded steel tubes, cold rolled strips, seamless tubes, carbon and alloy steel bearing rings, annular forgings and flanges, metallurgical machinery, ammonium sulphate, ordinary cement, fortland blast furnace slag cement, alloy steel ball bearing rings and bearings. |
RATING &
COMMENTS
|
MIRA’s Rating : |
Aa |
|
RATING |
STATUS |
PROPOSED CREDIT LINE |
|
|
71-85 |
Aa |
Possesses adequate working capital. No caution needed for credit
transaction. It has above average (strong) capability for payment of interest
and principal sums |
Large |
|
Maximum Credit Limit : |
USD 1300000000 |
|
|
|
|
Status : |
Good |
|
|
|
|
Payment Behaviour : |
Regular |
|
|
|
|
Litigation : |
Clear |
|
|
|
|
Comments : |
Subject is a well-established and reputed company of TATA Group, the country's premier industrial house. Available information indicates high financial responsibility of the company.
Financial position is satisfactory. Payments are usually correct and as per commitments.
The Company can be considered good for any normal business dealings. |
LOCATIONS
|
Registered Office : |
Bombay House, 24, Homi Mody Street, Fort, Mumbai - 400 001, Maharashtra, India |
|
Tel. No.: |
91-22-56658282 / 66658282 |
|
Fax No.: |
91-22-56658113 / 56658119 / 66657725/ 24 |
|
E-Mail : |
|
|
Website : |
|
|
|
|
|
Corporate Office: |
Design Call, 3rd Floor, General Office, Tata Steel, Jamshedpur – 831 001, India |
|
Websites: |
|
|
|
|
|
Factory : |
· Jamshedpur, Jharkhand - Tubes Division · Khargapur, West Bengal - Bearings Division · Joda, Orissa - Ferro Manganese Plant · Tarapur, Maharashtra; Navsari, Sisodra, Gujarat - Cold Rolling Complex (West) · Bamnipal, Orissa - Charge Chrome Plant · States of Jharkhand, Orissa and Karnataka - Mines, Collieries and Quarries · Borivali, Mumbai; Tarapur – Wire Division |
|
|
|
|
Branches : |
43, Chowringhee Road, Kolkata – 700 071, West Bengal |
|
Tel. No.: |
91-657-2431024 |
|
Fax No.: |
91-657-2431818 |
DIRECTORS
|
Name : |
Mr. Ratan N. Tata |
|
Designation : |
Chairman |
|
|
|
|
Name : |
Mr. B. Muthuraman |
|
Designation : |
Managing Director
|
|
|
|
|
Name : |
Mr. Nusli N. Wadia |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. S. M. Palia |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. P. K. Kaul |
|
Designation : |
Director –
Nominee [IDBI] |
|
|
|
|
Name : |
Mr. Suresh Krishna |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. Kumar Mangalam Birla |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. Ishaat Hussain |
|
Designation : |
Director |
|
|
|
|
Name : |
Dr. Jamshed J. Irani |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. B. Jitender |
|
Designation : |
Director |
|
|
|
|
Name : |
Dr. T. Mukherjee |
|
Designation : |
Deputy Managing
Director |
|
|
|
|
Name : |
Mr. A. N. Singh |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. Subodh Bhargava |
|
Designation : |
Additional Director |
|
|
|
|
Name : |
Mr. Philippe Varin |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. Jacques Schraven |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. Anthony Hayward |
|
Designation : |
Director |
|
|
|
|
Name : |
Mr. James Leng |
|
Designation : |
Deputy Chairman |
|
|
|
|
Name : |
Mr. Andrew Robb |
|
Designation : |
Additional Director |
KEY EXECUTIVES
|
Name : |
Mr. J C Bham |
|
Designation : |
Company Secretary |
|
|
|
|
Name : |
|
|
Designation : |
Chief Operating Officer |
|
|
|
|
Name : |
|
|
Designation : |
Vice President and Tata Steel
Group Director, Global Mineral Resources |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Engineering Services and Projects |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Finance and Tata Steel Group CFO |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Flat Products and TQM |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Raw Materials and CSI |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Chattisgarh Project |
|
|
|
|
Name : |
|
|
Designation : |
Vice President, Shared Services |
|
|
|
|
Name : |
|
|
Designation : |
Chief Human Resource Officer |
|
|
|
|
Name : |
|
|
Designation: |
Vice President, Corporate Services |
|
|
|
|
Name : |
|
|
Designation: |
Vice President, Safety and Long Products |
|
|
|
|
Name : |
|
|
Designation: |
Vice President and Tata Steel
Group Head, M and A |
|
|
|
|
Name : |
|
|
Designation: |
Vice President, Orissa Project |
|
|
|
|
Name : |
|
|
Designation: |
Vice President, MD Office, Mumbai |
MAJOR SHAREHOLDERS
/ SHAREHOLDING PATTERN
As on 30.06.2008
|
Names of Shareholders |
No. of Shares |
Percentage of
Holding |
|
Shareholding of Promoter and Promoter Group |
|
|
|
Indian |
|
|
|
Bodies Corporate |
246961636 |
33.80 |
|
Any other (Trust) |
1031460 |
0.14 |
|
Public
Shareholdings |
|
|
|
Institutions |
|
|
|
Mutual Funds/ UTI |
36663824 |
5.02 |
|
Financial |
2319552 |
0.32 |
|
Central Government/ State Governments (s) |
120333 |
0.02 |
|
Insurance Companies |
122172286 |
16.72 |
|
Foreign Institutional Investors |
144652804 |
19.80 |
|
Non Institutions |
|
|
|
Bodies Corporate |
19749456 |
2.70 |
|
Individual Shareholders holding nominal share capital excess of Rs. 0.100 Million |
132029321 |
18.07 |
|
Individual Shareholders holding nominal share capital I excess of Rs. 0.100 Million |
19621366 |
2.69 |
|
Trusts |
5252190 |
0.72 |
|
Foreign Corporate Bodies |
6225 |
0.00 |
|
Shares held by custodian and against which Depository Receips have been issued |
3867 |
0.00 |
|
Total |
730584320 |
100.00 |
BUSINESS DETAILS
|
Line of Business : |
Manufacturers of saleable steel, ferro manganese, charge
chrome, welded steel tubes, cold rolled strips, seamless tubes, carbon and
alloy steel bearing rings, annular forgings and flanges, metallurgical machinery,
ammonium sulphate, ordinary cement, fortland blast furnace slag cement, alloy
steel ball bearing rings and bearings |
||||||||
|
|
|
||||||||
|
Products: |
|
GENERAL
INFORMATION
|
No. of
Employees : |
38000 |
|
|
|
|
Bankers
: |
· State Bank of India, Madame came Road, Mumbai – 400 021 · Central Bank of India, Madras Stock Exchange building, 11, 2nd Line Beach, Chennai – 600 001 · Standard Chartered Bank, 4,Netaji Subhas Road, Kolkata - 700001 · Industrial Development Bank of India · Citibank International p.l.c. |
|
|
|
|
Auditors
: |
|
|
Name: |
· F. Ferguson and Company Chartered Accountants · S. B. Billimoria and Company Chartered Accountants |
|
|
|
|
Associates
: |
· Tata Teleservices Limited · Nicco Jubilee Park Limited · Jamshedpur Injection Powder Limited · Kalinga Aquatics Limited · Adityapur Toll Bridge Limited · Tinplate Company of India Limited · TRF Limited · Tata Yodogawa Limited · Tata Sponge Iron Limited · Metaljunction.com Private Limited · Tata Metaliks Limited · Tata Ryerson Limited · Tata Construction and Projects Limited · Rujuvalika Investments Limited · Indian Steel Rolling Mills Limited · Kumardhubi Fireclay and Silica Works Limited · Kumardhubi Metal Casting and Engineering Limited · TKM Overseas Limited · TKM Transport Management Services Private Limited · Almora Magnesite Limited · Nilachal Refractories Limited · Rallis India Limited · Tata Finance Limited |
|
|
|
|
Subsidiaries |
· Tata Refractories Limited · The Tata Pigments Limited · Kalimati Investment Company Limited · Tata Korf Engineering Services Limited · Tata Incorporated, USA · Stewarts and Lloyds of India Limited · TM International Logistics Limited |
|
|
|
|
Membership
: |
Confederation of Indian Industry |
|
|
|
|
Parent
Company : |
Tata Sons Limited |
CAPITAL STRUCTURE
(As on 31.03.2008)
Authorised Capital :
|
No. of Shares |
Type |
Value |
Amount |
|
1750000000 |
Ordinary Shares |
Rs.10/-each |
Rs.17500.000 millions |
|
25000000 |
Cumulative Convertible Preference Shares |
Rs.100/-each |
Rs.2500.000 millions |
|
600000000 |
2% Cumulative Convertible Preference Shares |
Rs.100/-each |
Rs.60000.000 millions |
|
|
Total |
|
Rs.80000.000 millions |
Issued Capital :
|
No. of Shares |
Type |
Value |
Amount |
|
731369503 |
Ordinary Shares |
Rs.10/-each |
Rs.7313.700 millions |
|
548075571 |
2% Cumulative
Convertible Preference Shares |
Rs.100/-each |
Rs.54807.600 millions |
|
|
Total |
|
Rs.62121.300 millions |
Subscribed Capital:
|
No. of Shares |
Type |
Value |
Amount |
|
730584320 |
Ordinary Shares |
Rs.10/-each |
Rs.7305.800 millions |
|
|
Add :Ordinary shares Forfeited |
|
Rs. 2.000 millions |
|
547251605 |
2% Cumulative
Convertible Preference Shares |
Rs.100/-each |
Rs.54725.200 millions |
|
|
Total |
|
Rs.62033.000 millions |
Of the 73, 05, 84,320 Ordinary Shares:
a)
95,63,300 Shares represent after sub-division 9,56,330
shares (including 9,35,000 shares issued pursuant to the scheme of Arrangement
for the conversion of Deferred Shares into Ordinary Shares and the isuue of
additional fully paid shares)of the face value of Rs.75 per share Which were
issued as fully paid up pursuant to contracts for consideration other than
cash.the nominal value of these 9,56,330 shares was increased from Rs.75 to
Rs.100 each with effect from 1.1.997
b)
1,98,12,460 shares represent after sub-division 19,81,246 shares of the face value
of Rs.75 per share which were issued as fully paid bonus shares by utilisation
of Rs.38.144 millions from share
premium Account and Rs.110.448 millions from General Reserve .The nominal value
of these 19,81,246 shares was increased from Rs.75 to Rs.100 each with effect
from 1.1.1997
c)
5,14,40,270 shares represent after sub-division 51,44,027 Ordinary shares whose face
value was increased during the year
1976-77 from Rs.75 to Rs.100 per share by utilisation of Rs.0.049 millions from
share premium Account and Rs.128.550 millions from general Reserve.
d)
2,05,76,110 shares represent after sub-division 20,57,611 shares of the face value
of Rs.100 per share which were issued as fully paid bonus shares by utilization
of Rs.205.761 millions from General Reserve.
e)
7,21,530
shares represent after
sub-division 72,153 shares of the face value of Rs.100 per share which were
issued as fully paid up to the shareholders of the erstwhile Indian Tube Company
Limited on Its amalgamation with the Company , for consideration other than
cash.
f)
36,30,51,470 shares represent after sub-division 33,05,147 shares of the face value
of Rs. 100 per shares which were issued
as fully paid bonus shares by utilization of Rs.330.514 millions from General Reserve.
g)
12,10,003 shares of the face value of Rs.10
each were issued as fully paid up to the shareholders of the erstwhile Tata SSl
Limited on its amalgamation with the
Company , for consideration other than cash.
h)
18,44,90,952 shares of face value of Rs.10 per
share were issued as fully paid up
bonus shares by utilization of Rs.1844.909 millions from Securities Premium
Account during the year 2004-05.
i)
2,70,00,000 shares of face value of Rs.10 per
share issued to Tata Sons Limited on a preferential basis during the year
2006-2007.
j)
2,85,00,000 shares of face value of Rs.10 per
share allotted to Tata Sons Limited on a
preferential basis during the year 2007-2008
k)
12,16,11,464
shares of face value of Rs.10 per share allotted at a premium of Rs.290
per share to the shareholders on Rights basis during the year 2007-08
54,72,51,605
Cumulative Convertible Preferencce Shares (CCPS) of face value Rs.100 per share
were allotted at a price of Rs.100 per share, to the shareholders on Rights
basis during the year 2007-2008.
FINANCIAL DATA
[all figures are in Rupees Millions]
ABRIDGED BALANCE
SHEET
|
SOURCES OF FUNDS |
31.03.2008 |
31.03.2007 |
31.03.2006 |
|
|
SHAREHOLDERS FUNDS |
|
|
|
|
|
1] Share Capital |
62033.000 |
5806.700 |
5536.700 |
|
|
2] Share Application Money |
0.000 |
0.000 |
0.000 |
|
|
3] Reserves & Surplus |
210974.300 |
133684.200 |
92016.300 |
|
|
4] (Accumulated Losses) |
0.000 |
0.000 |
0.000 |
|
|
NETWORTH |
273007.300 |
139490.900 |
97553.000 |
|
|
LOAN FUNDS |
|
|
|
|
|
1] Secured Loans |
35205.800 |
37589.200 |
21917.400 |
|
|
2] Unsecured Loans |
145011.100 |
58864.100 |
3244.100 |
|
|
TOTAL BORROWING |
180216.900 |
96453.300 |
25161.500 |
|
|
DEFERRED TAX LIABILITIES |
0.000 |
0.000 |
0.000 |
|
|
|
|
|
|
|
|
TOTAL |
453224.200 |
235944.200 |
122714.500 |
|
|
|
|
|
|
|
|
APPLICATION OF FUNDS |
|
|
|
|
|
|
|
|
|
|
|
FIXED ASSETS [Net Block] |
82561.100 |
85431.200 |
87073.200 |
|
|
Capital work-in-progress |
43674.500 |
24974.400 |
11577.300 |
|
|
|
|
|
|
|
|
INVESTMENT |
41031.900 |
61061.800 |
40699.600 |
|
|
DEFERREX TAX ASSETS |
0.0000 |
0.000 |
0.000 |
|
|
|
|
|
|
|
|
CURRENT ASSETS, LOANS & ADVANCES |
|
|
|
|
|
|
Inventories |
26049.800
|
23329.800
|
21747.500 |
|
|
Sundry Debtors |
5434.800
|
6316.300
|
5394.000 |
|
|
Cash & Bank Balances |
4650.4000
|
76813.500
|
2883.900 |
|
|
Other Current Assets |
0.000
|
0.000
|
0.000 |
|
|
Loans & Advances |
345828.400
|
40259.500
|
19944.600 |
|
Total
Current Assets |
381963.400
|
146719.100
|
49970.000 |
|
|
Less : CURRENT
LIABILITIES & PROVISIONS |
|
|
|
|
|
|
Current Liabilities |
57709.600
|
53892.200
|
45523.900 |
|
|
Provisions |
39848.200
|
30375.400
|
23614.400 |
|
Total
Current Liabilities |
97557.800
|
84267.600
|
69138.300 |
|
|
Net Current Assets |
284405.600
|
62451.500
|
(19168.300) |
|
|
|
|
|
|
|
|
MISCELLANEOUS EXPENSES |
1551.100 |
2025.300 |
2532.700 |
|
|
|
|
|
|
|
|
TOTAL |
453224.200 |
235944.200 |
122714.500 |
|
PROFIT & LOSS
ACCOUNT
|
PARTICULARS |
31.03.2008 |
31.03.2007 |
31.03.2006 |
|
|
|
|
|
|
|
|
Sales Turnover |
221918.000 |
197578.000 |
171402.400 |
|
|
Other Income |
9826.400 |
6555.500 |
4611.500 |
|
|
Total Income |
231744.400 |
204133.500 |
176013.900 |
|
|
|
|
|
|
|
|
Profit/(Loss) Before Tax |
70663.600 |
62616.500 |
52972.800 |
|
|
Provision for Taxation |
23793.300 |
20395.000 |
18231.200 |
|
|
Profit/(Loss) After Tax |
46870.300 |
42221.500 |
34741.600 |
|
|
|
|
|
|
|
|
Expenditures : |
|
|
|
|
|
|
Manufacturing Expenses |
26208.000 |
25000.000 |
20906.700 |
|
|
Administrative Expenses and Selling Expenses |
14670.100 |
14915.700 |
13737.100 |
|
|
Miscellaneous Expenses |
12147.300 |
0.000 |
0.000 |
|
|
Raw Material Consumed |
38764.700 |
35720.600 |
30243.800 |
|
|
Excise Duty |
25370.200 |
35720.600 |
30243.800 |
|
|
Increase or decrease in Stock |
[387.300] |
0.000 |
0.000 |
|
|
Preoperative Expenditure Capitalised |
[1755.000] |
0.000 |
0.000 |
|
|
Interest and Financial Expenses |
9290.300 |
2512.500 |
1745.100 |
|
|
Employee Cost |
18038.700 |
15989.600 |
13973.900 |
|
|
Power & Fuel |
10387.700 |
10278.400 |
8975.700 |
|
|
Depreciation & Amortization |
8346.100 |
8192.900 |
7751.000 |
|
Total Expenditure |
161080.800 |
148330.300 |
127577.100 |
|
QUARTERLY RESULTS
|
PARTICULARS |
|
|
30.06.2008 1st
Quarter |
|
Sales Turnover |
|
|
61650.300 |
|
Other Income |
|
|
122.200 |
|
Total Income |
|
|
61772.500 |
|
Total Expenditure |
|
|
34438.700 |
|
Operating Profit |
|
|
27333.800 |
|
Interest |
|
|
2417.300 |
|
Gross Profit |
|
|
24916.500 |
|
Depreciation |
|
|
2168.000 |
|
Tax |
|
|
7864.500 |
|
Reported PAT |
|
|
14884.000 |
KEY RATIOS
|
PARTICULARS |
31.03.2008 |
31.03.2007 |
31.03.2006 |
|
Debt Equity Ratio |
0.67 |
0.51 |
0.31 |
|
Long Term Debt
Equity Ratio |
0.66 |
0.49 |
0.30 |
|
Current Ratio |
2.86 |
1.24 |
0.71 |
|
TURNOVER RATIOS |
|
|
|
|
Fixed Assets |
1.37 |
1.26 |
1.20 |
|
Inventory |
8.99 |
8.77 |
8.47 |
|
Debtors |
37.77 |
33.74 |
30.58 |
|
Interest Cover Ratio |
8.61 |
25.92 |
32.11 |
|
Operating Profit
Margin (%) |
39.79 |
37.11 |
36.07 |
|
Profit Before
Interest and Tax Margin (%) |
36.03 |
32.96 |
31.55 |
|
Cash Profit
Margin (%) |
24.88 |
25.52 |
24.97 |
|
Adjusted Net
Profit Margin (%) |
21.12 |
21.37 |
20.45 |
|
Return on Capital
Employed (%) |
23.32 |
36.79 |
50.07 |
|
Return on Net
Worth (%) |
26.20 |
35.62 |
41.70 |
LOCAL AGENCY
FURTHER INFORMATION
HISTORY
Subject was incorporated in 1907. Over the Years, TISCO has diversified to manufacture, apart from saleable steel, Welded-steel tubes, cold-rolled strips, seamless tubes, carbon and alloy Steel bearing rings; alloy steel ball bearing rings, bearings, Ferro Manganese, Ferro chrome, metallurgical machinery, etc.
Its subsidiaries include Tata Refractories, Tata Pigments, Kalimati Investment, Tata Korf, Tata Incorporated, Stewarts and Lloyds of India and Tata SSL.
In 1993, TISCO commissioned two cement plants with a combined capacity of 1.78 MTPA at Sonadih, MP, and Jamshedpur, Bihar. It also commissioned a 1-mtpa hot-stripmill to produce hot-rolled coils.
In 1994-95, the company completed the third phase of its modernization
programme whereby the installed capacity of saleable steel increased to
2.7MTPA. In Feb.'94, it successfully completed its Euro-convertible bond issue
of $100 million. The company's plants at Jamshedpur, Bamnipal (Orissa) and
Kharagpur was accorded the ISO 9002 certification. During 1998-99, the
company's modernization Phase IV was completed. In 1999-2000, the company's
cement plant was sold to Lafarge.
The company's Cold rolling mill was inaugurated in Apr.'00 in a world record
time of 26 1/2 months. The invested capital was the lowest in the World for a
mill of its kind. The second Galvanising Line - CGL 2, which targets the
high-end market for galvanised CR products was commissioned inJun.'01.
In March '01, the company commissioned expansion of its bearings capacity from
15 Million to 25 million bearings. The plant for expansion was bought from
Antifriction Bearings. In fiscal 00-01, Tisco acquired Tata SSL, a major player
in steel wires. After prior approval Tata SSL Limited was merged with TISCO.
Pursuant to merger the shareholders of Tata SSL Limited were allotted 1210003
ordinary shares of the company.
Ferro chrome business is not a profitable business in India. Since power cost
is one-fifth in Australia compared to India, TISCO plans to take its raw
Materials over there and produce and sell it to the world. The Ferrochrome
project at Ricards Bay, South Africa to produce 120000 tonnes is progressing
well. Since the project will be implemented as a joint venture with a local
partner the project is expected to be commissioned in the year 2005. The
company did a geological investigation for its Titania Project. A MoU was also
signed and the feasibility study is expected to be completed in about 18
months. The company has choosed the locations in the Districts of Tirunelveli
and Tuticorin. The company has chalked out a expansion programme whereby the
crude steel making capacity will be increased by about 1 million tonnes.
During 2004-05, the company has expanded the installed capacity of Welded Steel Tubes (Jamshedpur) by 27000(Tonnes) and with this expansion, the total capacity has been increased to 212000(Tonnes). The company has also launched an expansion plan to produce one MTPA of additional steel. This expansion project includes a raw material Bedding and Blending Plant, a new expansion project includes a raw material Bedding and Blending Plant, a new Sinter plant to produce 2 MTPA of sinter etc.
During February 2005 the company has acquired the steel business of NatSteel
Limited, Singapore. NatSteel is a dominant steel producer of Singapore and owns
mills in China, Thailand, Vietnam, Philippines and Australia. The Company has
also formed a subsidiary company 'Hooghly Metcoke and Power Company
Limited'(HMPCL) jointly with West Bengal Industrial Development Corporation.
The company holds 98% Shareholding in HMPCL. The company has sold its holding
in Stewarts and Lloyds of India Limited and consequently Stewarts and Lloyds
has ceased to be a subsidiary of the company.
During September 2005 the company has signed Memorandums of Understanding(MoUs)
with the Government of Jharkhand to set up a new Greenfield steel capacity and
enhancement of capacity of Jamshedpur Works. The greenfield integrated steel
plant of 12 MTPA will be set up in two Phases. The project will also include
the development of iron ore mines and other raw material sources including coal
and logistic linkages for this plant.
The expansion of Jamshedpur works from the present 5 MTPA to 10 MTPA will also be undertaken in two phases. During June 2005 the company has also signed a joint venture agreement Iranian Mines and Mining Industries Development and Renovation Organization to join them in their proposed steel-making project and mining operations in Iran. The company has signed Memorandum of Understanding with the Government of Chhattisgarh at Raipur for setting up A 5 Million tonnes per annum Greenfield integrated steel plant in the Bastar region of Chhattisgarh.
The name of the company has been changed during October 2005 from Tata Iron and
Steel Company Limited to Tata Steel Limited.
During 2005-2006, The company has started a program for
expansion of crude steel making capacity at Jamshedpur by 1.8 mtpa. The expansion project is expected to be
completed by 2008.
The increased requirement of coke would be sourced from
Hooghly Met Coke and Power Company Limited, a subsidiary of the company. The coke making capacity to be set up at
Haldia was also being increased from 0.8 mtpa to 1.2 mtpa along with power
generating capacity from 60 MW to 90 MW.
The production is expected to commence during 2007.
Centenary
Year:
On 26th August 2007, the Company completed its 100 years. The centenary
celebrations began with a commemorative function and a screening of the feature
film 'The Spirit of Steel' and the release of 'Romance of Tata Steel; a book
authored by Mr. R. M. Lala, with large participation from the citizens of
Jamshedpur and the employees of the Company.
In line with the Company's commitment to the society and as a part of the
centenary celebrations, various cultural activities and social outreach programmes
at several locations involving employees and the local communities were
initiated. Initiatives were taken to promote land and water management projects
in the backward tribal blocks of the States of Jharkhand, Orissa and
Chhattisgarh and improve the livelihood of 40,000 poor tribal households in 400
villages. Special efforts have been made in the field of education by providing
schools for children of tribal communities and scheduled caste families and
train them to become self-reliant.
During the golden jubilee celebrations, in 1958, Pandit Jawaharlal Nehru
visited Jamshedpur and planted a banyan tree sapling. In the 100th year, the
Honourable Prime Minister Dr. Manmohan Singh along with other dignitaries
visited the Steel city and planted the centenary banyan tree. He also unveiled
a centenary postage stamp brought out by the Government of India's Ministry of
Communications to mark The Company's 100 years of service to the country. It
symbolises the Company's commitment and dedication, not only towards the
industrial revolution in India in 1907 but also to continue to create
benchmarks in every field that it has ventured in the last century.
Global Economy:
The Global economy grew at 2.2% in 2007 as compared to 2.9% in 2006.
Global economic activity slowed since the second half of 2007 against the
backdrop of the financial turmoil and a deepening US downturn. The unfolding of
the subprime mortgage crisis coupled with growing concerns about a contraction
in economic activity in the US had a cascading effect on global growth. In the
US, real GDP grew by 0.6 in the fourth quarter of 2007 as compared with 2.1% a
year ago and 4.9% in the previous quarter. US real GDP growth is expected to
slow further during 2008 as the housing market downturn deepens and the
financial market turmoil spreads across the financial system. Banks in several
advanced industrial economies have been tightening lending standards and the
credit crunch that has affected world financial markets since August 2007 was a
reflection of deeper problems relating to huge debt build-up during the credit
boom of recent years. The current consensus view is that the global economy
will only slow modestly further in 2008.
Developments up to the first half have been broadly consistent with this
view as growth in the Euro area, Japan and major emerging market economies
continued to be strong.
The UK economy grew by almost 3% in 2007, primarily driven by
consumption, business investment and residential construction. Real GDP in the
Euro area grew by 2.3% in the fourth quarter of 2007 on a year-on-year basis as
compared with 3.3% a year ago.
Growth in emerging market economies (EMEs) last year once again
significantly exceeded that in the rest of the world. Foreign currency inflows
were large, reflecting continued growth in current account surpluses and
capital inflows in 2007. Recent increases in headline inflation have reflected
in the steep increases in oil and food prices. The Chinese economy grew by
11.4% in 2007 as compared with 11.1% in 2006 as its total foreign exchange
reserves, increased to USD 1.7 trillion in March 2008 compared with USD 1.2
trillion in March 2007. In 2008, the Chinese economy is expected to grow at a
moderate pace of 9.3% as measures to resolve problems such as overheated growth
in fixed asset investment and excessive supply of money and credit take effect.
The Indian economy grew by about 8.7% in 2007-08 as compared to 9.6% in
2006-07The lower growth was attributable to the agricultural sector growing
under 3%, growth in industry decelerating to 8.9% from 1 1 % in 2006-07 and a
slowdown in the manufacturing sector to 9.4% from 12% in FY 2007. In Japan, the
economy grew by 3.7% in the fourth quarter of 2007 as compared with 2.2% a year
ago. However, recent lead indicators point to slackening of momentum as
consumer and business sentiment has weakened.
Steel Industry:
The world crude steel output reached 1,344 million tonnes in 2007,
up by around 100 million tonnes over 2006. This increase of 7.5% was driven
mainly by China where the crude steel production grew by 60 million tonnes over
2006 (an increase of 14%).While China's production constitutes 34% of the world
production, the country's consumption constitutes almost 31 of the world
consumption. The crude steel production in India was higher by 8% in 2007 over
2006. The increase primarily was due to a sustained demand momentum in key-end
use segments like construction, capital goods and automobiles. The supply side
has not been able to keep pace with the strong demand resulting in India
becoming a net importer of steel.
Steel production in the European Zone remained stable, with year-end
figures of 210.000 million tonnes, a growth of around 2% over 2006.The imports
in the European Union also remained at a high level during 2007.
The latest global steel consumption forecast predicts 6.77% year on year
increase in steel consumption in the current year. The additions in the
capacity are likely to be around 90 million tonnes. The greatest concern of the
steel industry is the availability of raw materials at a competitive price.
There have been unprecedented cost increases in iron ore by around 65% and
coking coal by around 200% in 2008, which would have an impact on the steel
prices.
Business Results:
Tata Steel Group, on a consolidated basis had a net sales of
Rs.1315360.000 Millions in the FY 2007-08 against Rs. 252120.000 Millions in
the FY 2006-07.
The total operating expenditure (before interest expenses and
depreciation) was at Rs.1135430.000 Millions in FY 2007-08 against Rs.
177620.000 Millions in FY 2006-07. The major components of the expenditure in
FY 2007-08 were purchase of finished and semi-finished steel, raw materials
consumed, staff cost, freight and handling and other expenditure. The interest
charges were at Rs. 41840.000 Millions in the current financial year against
Rs. 4110.000 Millions in the last financial year. The Exceptional items , a
gain of Rs. 61240.000 Millions include the actuarial gain of Rs. 59070.000
Millions in Corus on funds for employee benefits. The gain is on account of
recovery of bond yields used to discount scheme liabilities and recovery in
asset values of the scheme funds. These gains are required to be accounted for
through the Profit and Loss Account under Indian GAAP.
Pursuant to the Accounting Standard AS 21 issued by the Institute of
Chartered Accountants of India, consolidated financial statements presented by
the Company include financial information of its subsidiaries. The Company has
received the approval from the Ministry of Corporate Affairs
vide its Letter No. 47/337/2008-CL-III dated 4th June, 2008, exempting
the Company from attaching the balance sheet, profit and loss account and other
documents of the subsidiary companies to the balance sheet of the
Company.
As per the terms of the approval letter, a statement containing brief
financial details of the Company's subsidiaries for the year ended 31st March,
2008 is included in the annual report. The annual accounts of these
subsidiaries and the related detailed information will be made available to any
member of the Company / its subsidiaries seeking such information at any point
of time and are also available for inspection by any member of the Company /its
subsidiaries at the Company's Registered Office. The annual accounts of the
said subsidiaries will also be available for inspection as above at the Head
Office of the respective subsidiary companies.
On 2nd April, 2007,The Company UK Limited ('TSUK'), subsidiary of Tulip
UK Holding No. 1 which in turn is a subsidiary of The Company completed the
acquisition of Corus Group plc ('Corus'). The consolidated results include the
financial statements of Corus from 2nd April, 2007. Consequently, the data of
the previous year is not comparable.
Dividend:
The Board for the year ended31st March, 2008 has recommended a Dividend
C@ 2% on 547,251,605 Compulsorily Convertible Preference Shares (CCPS) of Rs.
100 each, payable pro-rata from the date of allotment of CCPS i.e. 18th January
2008.
The Board, for the year ended 31st March, 2008, has recommended a
dividend @160%. The dividend will be paid on 730,584,320 Ordinary Shares at Rs.
16 per share (2006-07 on 608,972,856 Ordinary Shares at Rs. 15.50 per share
including special dividend of Rs. 2.50 per share).
Tata Steel-Corus
Integration:
'One enterprise - two entities' has been the driving philosophy of the
integration process which has been designed at two levels: one at a strategic
level and the other to maximise synergy benefits in various functions of the
business.
A joint team was mandated to identify where the two entities needed to
work together or work in a coordinated manner and also the processes which
would be managed separately by the entities. The teams study and
recommendations have resulted in the implementation of a governance structure
in January 2008 to bring alive the 'Operating Model' designed.
To oversee the progress on the strategy and integration plans and ensure
that key milestones are met, a Strategy and Integration Committee (SIC) has
been constituted under Chairmanship of Group Chairman.
A structured approach has been followed for the synergy and integration
in various functional areas. Joint integration teams formed for key areas have
identified synergies worth USD 450.000 million and action plans drawn up will
ensure that these targets are realised by end March 2010.
Site specific workshops and knowledge sharing sessions have been
conducted at various plant locations for identifying breakthrough improvements
in the area of throughput increase and cost reduction.
During the year, synergy benefits of USD 76.000 million have been
realised. The Company has derived the benefits in the area of manufacturing,
whereas in Corus, the benefits are from reduction in taxation and in shared
services in the area of legal, investor relations, etc. in the Corporate
Centre.
Finance:
During FY 2007-08, the financing structure of the Corus transaction has
been reorganised to achieve fiscal unity in the Netherlands and consequent tax
efficiencies. The Corus businesses in UK and Netherlands are now organised
under fully owned subsidiaries of The Company Netherlands BV., which in turn is
an indirectly fully owned subsidiary of subject
]
By the close of April 2008, the financing for the Corus acquisition has
been completed with all the recourse bridge funding contracted for the
acquisition having been paid off through a mix of debt, equity and internal
accruals and the non-recourse funding syndicated during the year.
In September 2007, the Company issued USD 0.875 billion of 1 Foreign
Currency Convertible Alternative Reference Securities (CARS). Between September
4, 2011 and August 6, 2012, each security is convertible at the option of
holder of the security, at a conversion price of Rs. 758.10 into a Qualifying
Security issued by the Company. The Company must redeem all outstanding CARS at
123.349% of their principal amount together with accrued and unpaid interest no
later than September 5, 2012.
The Company raised an amount of Rs. 91210.000 Millions through a Rights
and Cumulative Compulsorily Convertible Preference Share Issue and Rs. 25 billion
through a long term loan. The syndication of the GBP 3.67 billion senior
facility consisting of multiple tranches of term loans and a GBP 0.5 Billion
five year revolving credit facility, secured by the assets of Corus was
successfully closed in December 2007 by which time, a large number of banks as
well as institutions had come into the transaction. The deal was widely
recognised as a landmark deal and won numerous awards and recognition from
financial journals.
The Company also privately placed Non-Convertible Debentures totaling
upto Rs. 20000.000 Millions in May 2008. The deemed date of allotment of these
debentures was 7th May, 2008 and they consist of 3 series: 3 year floating
(MIBOR-linked) notes (Rs. 10900.000 Millions), 7 year fixed rate notes
(Rs6200.000 Millions) and 3 year fixed rate notes (Rs. 2900.000 Millions).
These funds may be used by the company for various corporate needs.
The Company hedged the foreign currency risk on repayment of the major
part of the USD 1.65 billion of external commercial borrowings drawn in FY
2006-07. The foreign currency repayment risk on the CARS remains unhedged since
they may be converted to underlying securities in FY 2012 and FY 2013.
Tata Steel Netherlands, the entity in whose books the non-recourse debt
has been taken was successful in encouraging a high proportion of investors to
voluntarily convert their debt to Euro via the re-denomination route. The
majority of the balance debt was then swapped to Euro from GBP so that foreign
currency risk could be minimised. Tata Steel Netherlands also hedged the
majority of its Euro interest rate risk.
Expansion Projects:
Brownfield Projects:
After successful completion of 1 mtpa expansion programme in the year
2005, the Company embarked upon its journey to reach 10 mtpa crude steel making
capacity at Jamshedpur Works. This is to be achieved by year 2011 in two
phases. Work on the first phase, which takes the capacity of Jamshedpur Steel
Works to 6.8 mtpa at a project cost of Rs. 45500.000 Millions was started in
the year 2006. The same is now nearing completion. The new Sinter Plant No. 4
was commissioned in 2007 and new H-Blast Furnace was blown-in on 31st May,
2008, ahead of schedule by a month. Expansion programme for Steel Making Shops
is under execution.
The Company has simultaneously initiated work on the second phase, the 3
mtpa expansion programme, which will enable it to reach crude steel capacity of
10 mtpa at Jamshedpur Works by the year 2011. Under this expansion programme,
Iron Making facilities will be up-graded. Besides, new facilities such as a
Steel Making Shop (LD Shop No. 3), Thin Slab Casting and Rolling Mill and a
pelletizing plant of 6 mtpa capacity will be installed.
Greenfield Projects:
The Company has begun the process of building a new integrated steel
plant at Kalinganagar, Orissa with a total capacity of 6.0 mtpa to be set up in
two phases of 3.0 mtpa each. The land acquisition, rehabilitation and
resettlement work is in progress.
Orders for major equipment have been finalised. Skill upgradation
training is being provided to the members of displaced families. The Company
has informed the Government of Orissa of its fulfillment of MOU conditions,
with a request to the Central Government for recommendation of iron ore mining
lease.
The Company has also entered into a Memorandum of Understanding with the
state governments of Chhattisgarh and Jharkhand respectively for setting up
steel plants. The process of submitting applications for various licenses for
mining leases and environmental clearance has been initiated.
Coke is one of the main raw materials in the iron making process.
The Company has set up Hooghly Metcoke and Power Company Limited, a
subsidiary, to manufacture 1.600 million tonnes per annum of coke to meet the
requirement on expansion. The increased requirement of power will be met from a
90 MW power plant being set up by Tata Power Company.
During the year, the Company in India incurred capital expenditure of
Rs.24590.000 Millions.
Other Projects:
Tata BlueScope Steel
Limited:
Tata BlueScope Steel is an equal joint venture between Tata Steel and
BlueScope Steel in the field of coated steel, steel building solutions and
related building products. The Company operates in the South Asian Association
for Regional Cooperation (SAARC) region. Tata BlueScope Steel has two business
divisions, Buildings Division and Coated Steel Division.
The Buildings Division business markets pre-engineered buildings (PEB),
roll-formed roof and wall cladding solutions, related building components and
distribution of colour coated sheets for retail customers. The Coated Steel
business markets metallic coated and pre-painted steel, for the building and
construction industry. Tata BlueScope Steel's Buildings Division has three
manufacturing facilities located at Pune, Chennai and Bhiwadi and are certified
by Underwriters Laboratory Inc. for ISO 9001: 2000. The premium brands include
the BUTLER' pre-engineered steel buildings and the LYSAGHT. range of steel
building solutions. The Coated Steel Division markets premium brands including
the pre-painted COLORBOND. steel and the metallic coated ZINCALUME.
steel.
The Coated Steel manufacturing facility at Jamshedpur will be operational
from the first quarter of 2010. This facility will have an annual metallic
coating capacity of 250,000 MT and paint line capacity of 150,000 MT.
In view of high construction activities coupled with infrastructure
growth and good response from the industry, the demand for PEB and building
solutions is expected to grow rapidly in times to come.
Tata Steel (KZN) Pty.
Limited:
Tata Steel (KZN) Pty Limited, a subsidiary of the Company, is setting up
a High Carbon Ferro Chrome plant with a capacity of 1,50,000 tpa at Richards
Bay, South Africa. The first furnace was started in April 2008 and the second
furnace is scheduled for June 2008. It is expected that commercial production
will start in July 2008.This was an historic event, being the first Greenfield project
of the Tata Group commissioned in South Africa.
The Dhamra Port Company
Limited:
The Dhamra Port Company Limited ('DPCL'), a Joint Venture company between
the Company and Larsen andToubro Limited ('LandT') is developing an all weather
modern deep water port in the state of Orissa. ('Dhamra Port Project'). The
bulk cargo berths are being designed to accommodate upto 180,000 (DWT)
vessels.
The major portion of the land required for the Project has been acquired
through State Government. The construction work at the port site has commenced
and the same is progressing satisfactorily. The Company has taken adequate
measures for conservation of the environment, endangered species and other
related issues which has significant impact on successful completion of the
Project.
Tata NYK Shipping Pte. Limited:
Tata NYK Shipping Pte. Limited, a joint venture shipping company between
the Company and Nippon Yusen Kabushiki Kaisha (NYK Line) commenced shipping
activities for Tata Group companies and other clients with five ships on a
'time chartered' basis. Tata NYK handled around 2.400 million tonnes of dry
cargo.
Tata NYK has worked out a five year business plan which projects to
service more than 20.000 million tonnes of cargo per annum through a fleet of
owned and chartered ships.
Joint Venture with Vietnam Steel
Corporation:
The Company has entered into two Memorandum of Understandings with
Vietnam Steel Corporation for setting up a 4.5 mtpa steel project (in 2 phases)
and a Cold Rolling Mill in Ha Tinh Province, Vietnam. The Joint Venture Company
would also further invest in the mining projects in Vietnam, subject to
financial viability being established.
Raw Material Security:
The Company is self-sufficient in iron ore for 100% and -60% for coking
coal i.e. an average of 80% raw material security for its Indian operations.
After the acquisition of Cores the extent of captive raw material for the
combined entity stands at around 22%. Having a reasonable level of raw material
security is imperative for long term sustainability especially during
downturns. The Company, in line with its strategy, is continuously exploring
various raw material opportunities across the globe.
Further, the increase in global
steel demand mainly driven by China and other Asian countries has pushed the
global steel prices upward sharply, which led to an increase of price of iron
ore, coal, coke, scrap, etc. The initiatives of the Tata Steel Group to
maintain cost competitiveness in the global arena, as well as to increase its
raw material security are as under:
1. Coal Project, Carborough Downs: The Company took strategic interest of
5% in coal mining project in Australia, in partnership with AMCI, Nippon Steel,
JFE and POSCO in September 2005 with 20% offtake rights. The Joint Venture was
formed for development of Greenfield underground coal project in Bowen Basin,
Queensland. The first raw coal production started from August 2006. The total
capital investment would be estimated around USD 401.000 million.
2. Coal Project, Mozambique: In November 2007, the Company entered into a
Joint Venture Agreement with Riversdale Mining Limited for 35% stake in two
coal tenements - Benga and Tete in Mozambique. The Company has also secured a
right for 40% share of the coking coal. The coking coal derived from this
project would be supplied to the Tata Steel Group's facilities in Europe, Asia
and elsewhere.
3. Iron Ore Project, Ivory Coast: In December 2007, The Company entered
into JV with Sodemi for 85% stake for development of Mount Nimba Iron Ore
deposit in Ivory Coast. The initial phase would involve exploration and
detailed feasibility assessment followed by construction of the mines and
beneficiation facilities. Iron ore from this project will be supplied to Corus
facilities in Europe. The JV company in the name of The Company Cote d'Ivoire
S. A has been formed.
4. Limestone Project, Oman: About 40% to 50% of the present requirement
of limestone of The Company is being sourced from indigenous sources and the
balance is being imported. The Company has been continuously evaluating options
to own limestone mines for its captive use. In January 2008, The Company
acquired 70% stake in AI Rimal Mining LLC, an existing company of AI Bahja Group
of Oman. The JV will undertake mining of limestone in Uyun in Salalah.
5. Coal Projects, SAIL: In January 2008, The Company entered into 50:50
joint venture with SAIL for development of coal blocks to meet their captive
coal requirements. The Joint Venture would acquire and develop coal
blocks.
Safety:
The The Company Management is committed to ensure safety of its
employees, plant and community at all its operation sites. With the help of
DuPont Safety Resources, safety consultants, a Safety Management System has
been established. Communication, involvement, motivation, skill development,
training and health have been identified as the key drivers for safe working
environment. The Company has established a Safety Culture by inculcating safe behavior
among its employees. Theme based monthly campaigns built on the analysis of
past serious incidents had made the management and workmen aware and revisit
their work places to eliminate many hazards.
As part of social commitments for community safety at large, safety
knowledge was imparted to the school children with the help of M/s. Humbert
Ebner India Private Limited The Company also started implementing 'Process
Safety and Risk Management system' for high hazard operations, a first of its
kind in any Indian steel plant. As part of Centenary Safety Celebrations, the
Company initiated safety awareness amongst the associate companies and other
industries through sharing its experience and knowledge. These initiatives have
resulted in reducing the injuries and lost time significantly.
Research and
Development:
1. R & D Activities continue to focus on identified thrust areas of
relevance to the The Company Group, that would lead to a step change or
breakthrough:
Economic mineral beneficiation* Stretch the raw material envelope* Heavy
end of the future* Next generation high strength steels* Advanced coatings
development* New low energy process for production of Ferro Chrome* Hydrogen
harvesting* Development of a viable PV coating system* Energy efficient fluids*
Construction
2. Benefits derived:
A number of individual projects have been taken up in each of the thrust
areas and while most of these are of a long term nature, some benefits have
already accrued, brief details of which are mentioned below:
8% ash in coal without reduction in yield:
Beneficiation of Iron Ore:
A pilot plant for iron ore beneficiation is expected to be commissioned
in January 2009. Exploratory work on utilization of slimes for making building
material, such as tiles, has been completed.
Lowering Phosphorous in Steel
Making:
Improving Blast Furnace
Productivity:
1. New Blast Furnace using pure oxygen and top gas recycling.
2. ISARNA, a new smelting reduction process.
3. Direct reduction process using gas or hydrogen with geological storage
of CO2.
4. Electrolysis of iron ores for production of steel. Trials are presently
being conducted.
KDRI, a coal based DRI technology, is presently in the pilot plant stage
and is being developed with the aim of achieving a substantial advantage in
capital and operating costs over other DRI technologies.
Ferro Chrome - Reduction in Power
Cost:
Based on laboratory experiments a pilot scale rotary hearth furnace has been
designed, installed and commissioned. Process and design parameters are now
being established. The power consumption is expected to reduce to 2,800 Kwh/ tonne
from 3,500 Kwh/tonne.
Development of Advanced Coatings:
The main objective of this thrust
area is:
(i) To develop a suitable advanced coating on steel sheet to either
minimize the use or replacement of zinc (zero zinc).
(ii) To develop chrome free passivation for their galvanized sheet.
MagiZinc (MZ), a hot dip zinc coating, has been successfully
commercialised by Corus after extensive trials. Added value of MZ for customers
mainly lies in improved product performance and cost reduction. MZ will be
promoted as a premium product for building and automotive applications.
Various Zn-alloy coating systems (Zn-Mg, Zn-Cu and Sn-Zn) are currently
being developed in lab scale. Texture-coating property correlation for high
strength steel (HIF 440) has been established. The commissioning of the
indigenously developed HDG simulator with hot trials is in progress.
Improvement in corrosion resistance properties of nano-hybrid titania
coating obtained by incorporating other silanes in coating formulation giving
144 hrs of SST on CRCA sheet. The life could be further improved to more than
192 hrs. by addition of trace amount of tartrazine yellow or Safranin-O. This
also provided yellow and red coloration to coated sheet respectively. Efforts underway
to fabricate A4 size coated sheets as part of the lab development.
Technical specifications and plant layout for a pilot coating line with
facilities for spray, roll coating and dip coating systems have been finalised.
Expected commissioning activities will start by September 2008.
A4 size composite panels with adhesive bonded EPP were evaluated
for thermal stability, adhesion testing and cyclic humidity testing. No
delamination was found after 1 hr exposure at 120C. The samples also passed different
humidity cycles ETAG 016. Additionally, we are also interacting with IICT
Hyderabad for lab scale sandwich panel development with suitable polymer
development tailor made for auto application
Next generation High Strength
Steels (HSS):
A new grade of hot rolled steel - HR Tata 800, was developed with 800
MPa UTS, 20% elongation and > 150% hole expansion ratio. The fatigue
properties of this grade are far superior to conventional multi-phase steels of
equivalent strength.
A common platform has been established with Corus RD and T for shortening
of model development time.
Simultaneous efforts are on for development of HSS with 1000 mPa yield
strength and 50% elongation.
For prediction of spring back in HSS materials model has been developed
and implemented in collaboration with Seoul National University, South Korea.
Facilities for (i) Spring back test (ii) Hole expansion test were added in the
existing forming Press.
Future Plan of Action:
The challenges ahead are:
Rapid
growth:
Multiple locations - how to share learningsConcentrate on 'high
end'- new technologyRaw materials - best use of captive resources
Expenditure on R and D:
(Rs. Millions)
(a) Capital Rs. 58.300 Millions
(b) Recurring Rs. 363.700 Millions
(c) Total Rs. 422.000 Millions
(d) Total R & D expenditure as a 0.21percentage of total
turnover
Technology Absorption, Adaptation and innovation:
Efforts made On the Process Front...
Hydrogen Harvesting
The Stage III (Technology Development phase) of the project was successfully
completed in Jan. 2008. In this stage, pilot scale (10 ton slag capacity) was
designed, developed and commissioned. Experimentation has been done in which
product gas with + 70% hydrogen was achieved. The work on Stage IV (Technology
Demonstration phase) initiated from February 2008. The detailed action plan for
the stage IV has been prepared. The work on optimisation of design and process
parameters is in progress.
Wires
Initiative to build a world class 'Wires Research and Technology Centre'
launched so that Wires Division can be a world leader in all aspects of wire
related products and processes.
R and D and Wires Division has designed and manufactured steel fibres for
use in concrete; tests are on to benchmark this product with Bekaert's DRAMIX
fibres.
Thin organic coating on galvanised wires was successfully
developed and commercialised as a new premium brand. This wire product has a
life 2 times its original life.
Modelling and Advanced Process Designs
A common platform for integrated model development between CORUS RD T and
R & D has been developed along with ITS. This will shorten model
development times and avoid duplicacy of efforts.
A steel laminate product has been designed that can be a market
differentiator product for Tata Shaktee. Tests are on to study its durability
and efficiency.
A MOU is in final stages with IISc Bangalore to build a 'hi-strain rate
machine'for finding hi-end applications in steels.
R & D innovations:
Development of a low cost laminate for roofing and cladding.
Development of nano fluid to improve the heat transfer by about
20%.
Development of an environmental friendly process for Chrome and Ferro
Chrome nuggets, with a potential to save 20% energy.
Laboratory development of TWIP steel.
Development of advanced level spring back model to predict the
spring back of high strength steel during forming.
Addition of hot water to improve the permeability of green mix at SP-3,
which contributed to record production.
A mathematical model for phase transformation and heat transfer during
wire rod cooling on the Stelmor was developed to reduce the UTS variation
within the ring of the wire rod.
Development of a thermo dynamic computational model during solidification
to achieve improved steel cleanliness.
Raw Materials:
Use of Jhama Coal as an alternative to Raw Petroleum Coke (RPC) in Sinter
mix will increase the mine life from 14 years to 32 years.
Use of Banded Hematite Jasper (BHJ) in place of Quartz in Blast Furnace
gives substantial saving to the company.
Plant trial for the Pneumatic rotation in the fine coal circuit was
conducted to reduce the ash and also improve the overall yield. An improvement
in yield to the tune of 10-15 units at an ash level of 10.5% was achieved by
this process.
Developed process flow sheets for the total beneficiation of Noamundi and
Joda Iron ore deposits. It is possible to achieve an overall yield of
70%.
Long Products:
LD-1:
Billet Caster#2 at Steel making Shop No. 1 has been equipped with quick
nozzle change facility resulting in increased best ever monthly average casting
sequence length of 16 heats.
Nitrogen reduction in High carbon to customers desired level by use of
low Nitrogen Petroleum Coke.
WRM:
Stabilisation and modification in rolling practices to produce 5.5 mm
at 100 m/sec to improve productivity.
Use of 'COMBI' rolls in stand 8, 9, 10 and 11 to achieve better surface
finish.
Development of roll profile image checking system to control
ovality.
Development of coil centering rolls for Stelmor Conveyor to reduce the
UTS variation within the ring.
NBM:
Use of HSS (high Speed roll) in Stand 14 and 15 to increase the pass life
and the mill productivity.
Reduction in cycle time of walking beams in reheating furnace to improve
the productivity.
Merchant mill:
Modification of Stand - 1 pass to roll all sections from 130 mm square
billets.
Modification of reheating furnace stopper at the Charging side to improve
the furnace refractory life.
Grade Development:
Development and branding of Super Ductile Rebar with a higher ductility and
improved UTS /YS ratio for seismic application.
Development of Graphitic high carbon steel with proeutectoid composition
for improved drawability of wire rod.
Flat Products:
LD-1
Heat weight increased from 130 tonnes to 152 tonnes.
LD Vessel - 3 registered highest ever life of 4105 heats.
After an extensive trial, zero-angle port sub entry nozzle (SEN) has been
replaced with 15-deg down port SEN in slab casters to improve slab
quality.
Use of coated mould in place of bare Copper (Cu) mould has been
established in two slab casters to achieve good surface quality. This has
resulted in reduction of slab rejection due to star crack from 20% to a very
low figure.
Hot charging of slab increased from 56% to 63% at reheating furnace of
Hot Strip Mill.
Strike rate of interstitial free steel for auto application has been
increased to 89.4% from 84.7%.
Specific refractory consumption per ton of crude steel reduced from 7.16
to 6.69%.
Grade/ Process Development:
HS - 800 is a steel grade with 100% ferrite matrix containing nano
carbides. It has high strength coupled with excellent ductility at, a Btu etch
fl angeability. The complete characterisation of the grace which was during the
year indicate, that it is a grade of high merit.
Development of SPFH 590 (Steel with 600 MPa strength) for the manufacture
of Automobile wheels.
New cold rolled grades such as BH 220, ReP 340 SPC 440, SPRC 350 with
higher R bar were developed for the automotive applications.
Proto type automatic surface inspection system was developed for surface
inspection in PLTCM.
Chrome-3 and Chrome passivation technologies were developed for the
export of coated products.
Epoxy pair a coated steel is in the advance,d stage of development and it
will be a good replacement if imported steel for the four wheeler fuel tank
applications.
Customer approvals:
Approvals were received from Toyota, Maruti, Ford Hyundai, Fiat Palio,
Logan, Nissan etc. for critical skin panel and nigh strength steel
applications.
Technology Upgradation and
Absorption in Tubes:
Division - 2007-08:
In the Tubes division, the following efforts were made to improve
operational efficiency.
ST Mills:
Installation of state of the art automated new 3 inch continuous tube
Mill of size range 15 mm NB to 65 mm NB, with solid state welder and high speed
cold saw.
Fully automated pickling line followed by semi automatic hot dip tube
galvanizing line.
Online packaging and weighing line for HF 1 mill.
Semi automatic high capacity threading, socketing, marking, colour
banding and weighing line in Finishing.
PT Mills:
Installation of state of the art new 4 inch mill of size range 31.75 mm
to 114.3 mm OD and thickness upto 6.00 mm for manufacture of high end
automobile tubes.
6t per hour bright normalizing furnace for manufacture of high end
precision tubes and boiler tubes.
Modernisation of 2 inch mill with new solid state welder.
Upgradation of HF welder in 3 inch mill.
New surface treatment plant for cold drawing with facilities for use of
reactive oil to improve surface quality of high end automobile tubes.
Semi automatic 60 t capacity new cold draw line integrated with CNC
straightener, cutting, end chamfering, online eddy current testing and
packaging.
Modification of hydraulic testing unit with internal resources for tube
testing upto 300 psi for OD upto 114.3 mm.
Major Innovations on Process and Product Development:
Development of High strength Tubes using ERW Process for auto vehicle
weight reduction.
Optimization of Tube Heat Treatment Process in PT Mills to improve
productivity.
Development of (i) 80 new products in house from PT Mills for auto market
and (ii) 13 new products from ST Mills for structural end use in house and at
EPAs.
Development of Structura (i) with low temperature impact properties and
(ii) weather resistance grade.
Development of flux through collaborative project with NML to reduce
dross generation during hot dip galvanizing - resulted in savings of approx.
Rs. 10.000 Millions a year.
Some Major New products Developed
through new technology absorption:
CBQ
tubes and TFF tubes for two wheelers.
Tubes for hydro forming for Tata Motors Limited- NANO Cars.
As drawn and As welded Prop. Shaft tubes for Ashok Leyland Limited, Tata
Motors Limited
Thin wall exhaust tubes for Ashok Leyland Limited, Tata Motors
Limited
Bright normalized tubes for Automobile application.
St45 grade of boiler tubes/pipes.
Efforts for Energy Conservation at
West Bokaro:
Improvement in Average Captive Generation per day from 12.1 MW to 14.0 MW
through Enhancement of Loading Efficiency of TG Sets.
Background:
Till FY 2005-06, the Fluidized Bed Combustion (FBC) Power Plant at The
Company West Bokaro was running with one upgraded boiler of 15 MW capacity with
two TG sets of 10 MW each. The average SPH generation per day for the year
during FY 05-06 was 12.1 MW due to the inefficiency of the TG sets to take the
load as per design parameters.
Reasons for inefficient loading of the TG sets:
1. Vacuum drops and Exhaust Temperature increases beyond permissible
limits.
2. Inefficiency of Cooling Tower to maintain the designed temperature
difference.
3. Inefficiency of condenser tubes to maintain the heat transfer (For
TG-2).
4. Inefficiency of ejectors to maintain the Vacuum.
For the above mentioned reasons the loading was restricted to 6 MW in
TG-2 and 7.5 MW in TG-1.
Variations in the Parameters at Peak Load is given below:
Parameters Design data Actualof TG at 10 MW data at Permissible load 5.5
MW Limits
Exhaust HoodTemperature 55 Degree 63 Degree 65 Degree Celsius Celsius
Celsius
Vaccum 0.85 Kg/Cm2 0.73 Kg/Cm2 0.70
Condenser Inlet andOutlet Temp. 10 Degree 4.5 Degree 4 Degree Diff. (AT)
Degree Celsius Celsius Celsius Celsius
Improvement Activities done in FY
07-08 to Increase the loading efficiency of the TG sets:
The total plant shutdown was taken for 8 days and the following jobs were
completed.
1. Replacement of the condenser tubes.
2. Vacuum Drop Test and Checking of Any Leakage from Steam Line, Water
Line and Nozzle from the Ejector Circuit.
3. Dismantling, Cleaning and Overhauling of all the Internals of both the
Ejectors and Its Condensers.
4. Cleaning of Oil Cooler and Air Cooler Tubes.
5. Replacement/Revamping of Cooling Tower Internals, e.g. Spray Nozzles,
V-Bar Fills etc.
6. Complete Cleaning of Sand Depositions inside the Hotwell.
7. Complete Cleaning of Top Deck and Basin of the Cooling Tower. All the
above mentioned jobs were completed in-house through our maintenance personnel
and a very few through local contractors at minimum cost.
KPI's after the Project Is as
follows:
Benefits: Key performance Before at After atindicators 5.5 MW 8.0 MW
Exhaust Hood 63 Degree 53 Degree Temperature Celsius Celsius
Vaccum 0.73 Kg/Cm2 0.81 Kg/Cm2 Condenser Inlet 4.5 Degree 6 Degree and
Outlet Temp. Celsius Celsius (OT) Degree Celsius
From the KPI's after the project, they are able to load both the TG sets
up to 8.5 MW each. Since the upgraded running boiler is of 15 MW capacity, they
achieved the peak load of 15 MW (Max Capacity) load even during peak summer
seasons when the inlet Cooling Water Temperature increases by 8 degrees. This
resulted in optimizing the plant load factor and utilization of existing asset
of the company. As a result the withdrawal from DVC was less which incurred a
recurring savings of Rs.22.500 Millions per annum
Total Expenditure Incurred : Rs. 2.200 Millions Total Savings per annum
(recurring) : Rs. 22.500 Millions
Sweating of Asset by Performance
Optimizing:
Saving
in Purchased Power Bill by Rs. 22.500 Millions. per annum for years to
come.
Additional generation of 147 LKWH/annum with the same asset and same
workforce.
Attain average load of 14 MW from 12.1 MW.
Particulars of technology imported
during last five years:
Steel Division Absorption Status of Implementation
a) Electrolytic cleaning line 2003 Commissioned(SMS Demag, Germany)
b) Upgradation of 'G' blast furnace 2004 Commissioned(SMS Demag, Germany)
c) Upgradation of HSM 2004 Commissioned
d) Upgradation of billet caster-1 2004 Commissionedat LD1 (Concast,
Zurich)
e) Ladle furnace-2 at LD1 (SMS 2004 CommissionedDemag, Germany)
f) New Rabar Mill (Morgan, USA) 2004 Commissioned
g) Upgradation of caster at LD2 2004 Commissioned(Voest Alpine, Astria)
h) Imported design and engineering 2005 Commissionedfor hot metal
desulphurization unit at LD1 (Kuettner GmbH)
i) Supply of imported engineering 2005 Commissionedfor new induced
draught fans, electrics and accessories for the LID Converter GCP at LD1 (Ebara
Corporation)
j) Adequacy checking BOF converters 2005 Commissionedfor augmentation of
heat size at LD2 (SMS Demag, Germany)
k) Imported design and engineering 2005 Commissionedfor upgradation of
Caster 2 and 3 at LD2 (VAI, Astria)
l) Imported design and engineering 2005 Commissionedfor hot metal
desulphurisation unit 2 and 3 at LD2 (Kuettner GmbH)
m) Imported design and engineering 2005 Commissionedfor capacity increase
of slab reheating furnace nos. 1 and 2 of HSM (Techint)
n) Supply of design and engineering 2005 Commissionedand training for 150
tph walking beam furnace to Rebar Mill (Bricmont)
o) Imported design and engineering 2005 Commissioned(Mother well
Bridge-Clayton walker)
p) Supply of imported design and 2005 Commissionedengineering for LID gas
boosters (Howden Power Limited U.K.)
q) Supply of imported design and 2005 Commissioneddrawing for Technology
control system at HSM (SMS Demag, Germany)
r) Supply of imported design and 2005 Commissioneddrawing for Basic level
automation at HSM (Alstom, USA)
s) Supply of imported design and 2005 Commissioneddrawing for dual zinc
pot at CRM (CMI, Belgium)
t) Supply of imported design and 2005 Commissioneddrawing for BAF, CRM
(LOI, Germany)
u) Supply of imported design and 2006 Under drawing for 4th Stove of 'G'
Blast ImplementationFurnace (Paul Wurth Italia, Italy)
v) Supply of imported design and 2006 Under drawing for 'H' Blast Furnace
(Paul ImplementationWurth Italia, Italy)
w) Supply of imported design and 2006 Commissioneddrawing for Sinter
Plant No. 4(Outokumpu Technology, Germany)
x) Supply of imported design and 2006 Under drawing for LD2 expansion
project. Implementation(SMS Demag, Germany)
y) Supply of imported design and 2006 Under drawings for convertor gas
Implementationcleaning plants in LD shop 1 and 2(SMS Demag, Germany)
z) Facility for quantitative 2006 Commissionedestimation of minerals
through Scanning Electron Microscope(Intellection Pty. Limited, Australia)
aa) Polarising Microscope with 2006 CommissionedPhotometer and
Imaging at R & D (Leica Mikrosysteme Vertrieb GmbH, Germany and PRESI S.A.,
France)
ab) Variable Frequency Drive for 2007 CommissionedDescaling Pump Motor at
Hot Strip Mill (ABB, India)
ac) Sinter Plant No. 4, having a 2007 Commissionedbed area of 204 sq mtr
with ESP having lesser emission of 50 mg/Nm3
ad) Double Jaw Eye Vertical Tong 2007 Commissionedfor Batch Annealing
Furnace at CRM
ae) SCADA System for Water 2007 CommissionedUtilities
af) Quantitative Estimation of 2007 CommissionedMinerals by SEM (Scanning
Electron Microscope)
ag) XRD (X-Ray Defraction) for 2007 Commissionedquantitative phase and
texture analysis
Management Discussion and
Analysis:
Business Review:
Established in 1907, The Company completed 100 years in the financial
year 2007-08. On 2nd April, 2007, the Company completed the acquisition of
Corus Group plc, a Steel Company headquartered at UK for an Enterprise Value of
USD 14.7 billion. Post the acquisition of Corus, The Company Group is now the
world's 6th largest steel company with current steel deliveries of 32 million
tonnes. Set up as Asia's first integrated steel plant and India's largest
integrated private sector steel company, a century ago, it is now the world's
second most geographically diversified steel producer, with operations in 24
countries and commercial presence in over 50 countries. The Jamshedpur
operations in India is increasing its capacity from 5 mtpa to 10 mtpa by end
2010 and the Company has also signed MoUs to set up four greenfield steel
projects in the states of Jharkhand, Orissa and Chhattisgarh in India and one
in Vietnam.
Few years back, The Company embarked on a journey to pursue a Growth and
Globalisation through organic and inorganic strategy to increase its capacity
in excess of 50 mtpa by 2015. The Company identified several strategic levers
including building a stronger base in India, acquisitions in both growing and
developed markets, strategic investments in raw material assets and focus on
branding.
In the following section the
performance and impact of the global and regional economies have been
discussed:
Global economy:
The financial markets in the last 12 months have been volatile triggered
by the subprime mortgage crisis in the US. This has adversely affected the
liquidity and the risk perception of the international capital markets.
Inflation has increased around the World boosted by mainly increase in food and
energy prices.
The real effective exchange rate for the US dollar has declined
since mid-2007 as foreign investment in US bonds and equities has been dampened
by reduced confidence in both the liquidity of and the returns on such assets,
weakening of US growth prospects and interest rate cuts. The main counter part
to the decline of the dollar has been appreciation of the euro, the yen, and
other floating currencies such as the Canadian dollar and some emerging economy
currencies.
In 2007, China's GDP registered a growth of 11.4%. The industrial output
in China has been growing progressively from 8.5% in 1999 18.5% in 2007. The
country's exports grew from 6.1 % in 1999 to 25.7% in 2007 whereas the imports
experienced a stable growth of 18.2% in 1999 to 10.8% in 2007.
Japan's industrialised, social market economy is the world's
third-largest, adjusted to purchasing power parity (PPP), after the United
States and People's Republic of China.
As per the international Monetary Fund, Japan's GDP growth rate will be
maintained at around 2.3% in 2007 after expanding by 2.2% in 2006. The yen has
fallen to near 20-year low, largely due to widening interest rate differentials
with other currencies, as also due to the low volatility in foreign exchange
markets.
UK and European Economy:
Maintaining the growth trend of 2.9% in 2006, the UK economy
recorded a growth of 3% in 2007, largely driven by consumption, business
investment and residential construction. However, GDP growth slowed in the
December 2007 and March 2008 quarters, due to falling residential construction
and a slowdown in activity in the business and financial services sector,
reflecting in part the impact of recent financial market turbulence.
GDP growth rate remained stable in the European Union (3.3% in 2006 and
3.1% in 2007). While the efficiency of labour and capital rose rapidly in the
middle-income countries of the former Soviet Union (Russian GDP growth rate
from 7.4% to 8.1%), the German economy featured a GDP growth of 2.5% in 2007 as
compared to 2.9% in 2006.
The weak private consumption in Germany in 2007 was partly offset by
strong exports and investments.
Indian Economy:
The economy of India, measured in USD exchange rate terms, is the fourth
largest in the world, with a GDP of USD 1.50 trillion in 2007. The Indian
economy continued the high rate of growth for the third year in succession. The
last three financial years in India saw growth rates of 9.4%, 9.6% and 8.7%
(2007-08). There has been a deceleration in the growth rate in 2007-08 as
compared to the last two financial years owing to the slowing down of the
economy and inflationary pressures within India.
The per capita income of India has more than doubled from USD 460 in 2000
to USD 1,089 in 2007. The primary contributor for the increase in the GDP has
been the services sector led by communications (growth averaging 15.3% per
annum for the last 5 years), with construction and transport following closely
behind. The interest rates in India have risen in the recent years and the
increase is evident through the prime lending rate, Long term Government Bond
rates as well as the Bank rates. The Indian foreign exchange rate exhibited
two-way movements during the year 2007-08. The Rupee appreciated against the
USD by 5.6% from Rs. 43.59 in March 2007 to Rs. 39.27 by early January 2008. I
n Q4 FY 2007-08, however, the Rupee depreciated easing to Rs. 39.97 per USD in
March 2008. Overall, during FY 2007-08, the Rupee appreciated by 9.1x/0 against
the USD and 7.5% against the GBP but depreciated by 7.7% against the Japanese
Yen and by 7.8% against the Euro.
South-East Asian Economy:
The GDP of Singapore grew at a rate of 7.7% in 2007 which was lower than
the growth rate of 8.2% in 2006. In Thailand, domestic demand was severely
weakened by the high degree of political uncertainty in 2007, but the positive
external balance helped in sustenance of the economy. The GDP growth rate was
4.8% in 2007 and is likely to remain at the same level in 2008 as well. While
the Vietnamese economy was fuelled by expansion of the industrial and service
sectors achieving a GDP growth rate of around 8%, the Indonesian economy buoyed
by a recovery of investment, registered a GDP growth rate of around 6%.
The Management's discussion on the
Steel industry and the Group's performance are given below:
Steel:
Global Steel Industry Overview:
The global crude steel production in 2007 was 1,344 million tonnes,
showing an increase of 100 million tonnes over the 2006 level of 1,244 million
tonnes. The following table shows the crude steel production of the top six
crude steel producing nations:
In the last few years, the primary growth in steel production has been in
China from 127.000 million tonnes in 2000 to 489.000 million tonnes in 2007.
The growth in crude steel production in China is evident from Fig. 1.The global
crude steel capacity has increased by 46.9% to 1.564 million tonnes in 2007
from 1.085 million tonnes in 2000 as depicted in Fig. 2. The additions to the
capacity over the number of years have ranged from 32.000 million tonnes in
2002 to 112.000 million tonnes in 2005 and 108.000 million tonnes in 2007.
World Cride Steel Capacity:
The production and consumption position of steel in World in 2007 is
shown below:
World Steel Production break-up (%)
China 34 EU (25) 15.9Other Asia 10.5NAFTA 10.5CIS 9.6Japan 9.3Others
7.2Other Europe 2.9
World Steel Consumption break-up (%)
China 30.9EU(25) 17.1Other Asia 14NAFTA 14.5CIS 4.7Japan 6.7Others 9Other
Europe 3
China leads in terms of both production as well as consumption of steel
globally. China's production in 2007 was 27 million tonnes higher than that of
2006.
The availability of raw materials at competitive prices continues to be
one of the biggest concerns of the Steel industry. The seaborne iron ore demand
was higher by 50.000 million tonnes in 2007 than estimated while increase in
supply was 39.000 million tonnes. The demand of seaborne metallurgical
coal in 2007 was in line with the estimates, but the supply was lower than the
demand mainly due to supply disruptions, delay in a number of expansion
projects, damages from heavy rainfalls. For imported coke, there has been an
increase in prices of Chinese coke due to incremental demand, limitation of
export licenses and additional export taxes. The increase in coking coal costs
also contributed to the increase in the coke prices.
European Steel industry overview:
EU consumption grew by almost 5% in 2007. The output remained stable
throughout 2007, growing only by 2% overall as European Steel producers
continued to closely monitor local demand conditions. Steel imports into the EU
remained at a high level during 2007. Steel product prices remained broadly
stable throughout the period but at a high level historically. Some modest
price increases were achieved during the first part of the year, but pressure
from imports and related high stocks resulted in reversal of the increase later
in 2007. However, in Q4 FY 2007-08, EU demand and supply balance began to
tighten supporting high prices.
Indian Steel industry overview:
Indian steel industry experienced a strong growth in demand, propelled
particularly by the demand for steel in China. The production of crude steel at
53 million tonnes in 2007 was more than double the production level a decade
back in 1998 (23 million tonnes) portraying the significant growth in the
Indian Steel Industry. India now ranks fifth in terms of crude steel production
among the top six crude steel producing nations in the world, the others being
China, Japan, United States, Russia and South Korea. The Finished Steel
production in India in the current financial year stands at 48 million tonnes
registering an increase of 9% over the previous year. The broad breakup of the
production and use of finished steel production in India is shown below:
Source: JPC
The exports out of India had a year on year negative growth of 3% and 36%
for Flat products and Long Products respectively The imports, on the other
hand, grew strongly for both the Flat Products (49%) as well as Long Products
(46%).
Steel Outlook 2008:
According to the International Iron and Steel Institute (IISI), during
the period 2008-2010, the world crude steel capacity is going to grow by
322.000 million tonnes, an increase of 21% over 2007 with a CAGR of 6.4%. While
the addition in crude steel capacity in 2007 was 108.000 million tonnes, 2008
is going to experience an addition of 90 million tonnes. The additions to the
global crude steel capacity in 2008,will be mainly in Asia (excluding Middle
East and CIS countries): 68.000 million tonnes (2007: 88 million tonnes), EU
(27): 4.000 million tonnes (2007: 2 million tonnes), CIS countries: 9.000
million tonnes (2007: 5.000 million tonnes). In Asia, the biggest additions in
the capacity in 2008 will be by China with 60.000 million tonnes and India with
4.000 million tonnes.
Review of Operations:
1. Tata Steel:
I. Steel Division:
The production details of the
Steel division of the company are shown in the following table:
The major reasons for lower production in FY 2007-08 as compared to FY
2006-07 were shutdowns related to the 1.8 million tonnes steel expansion
project, outages of blast furnaces, power breakdown in the first quarter of the
FY 2007-08 and refurbishment of coke oven batteries. The decrease in the
saleable steel production was more as compared to the hot metal decrease mainly
due to in time unavailability of hot metal for the reasons stated above.
The Cold Rolling Mill at Jamshedpur, achieved the best ever annual
saleable production of 1.534 million tonnes (the earlier best was in FY
2006-07: 1.523 million tonnes). Individually, the Pickling line and Tandem Cold
mill (PLCTM), Batch Annealing Furnace (BAF), Skin Pass Mill (SPM), Electrolytic
Cleaning Line (ECL) surpassed their best ever annual production performances
during the year. Special emphasis was laid on the product quality improvement
in the automotive skin panel with close interaction at customer end and also by
improving process
apability.
The Hot Strip Mill achieved the best ever annual production of 3.271
million tonnes in FY2007-08 (the earlier best was in FY 2006-07:3.239 million
tonnes).
In the LD2 and Slab Caster unit, there was a ramp up of the heat weight
resulting in improvement in productivity of the unit. The specific refractory
consumption was also reduced by almost 7% to improve the cost effectiveness.
There were other initiatives also bringing improvement in hot charging, strike
rates, reduction in steel related defects for inputs in downstream facilities.
As a result, the unit achieved its best ever annual production of 3.361 million
tonnes (the earlier best was in FY 2006-07:3.299 million tonnes).
In the Long Products area, the New Bar Mill achieved its best ever
performance of 0.549 million tonnes (the earlier best production was in FY
2006-07: 0.511 million tonnes). However due to lower availability of hot metal,
the saleable production from all mills in long products was lower as compared
to FY 2006-07. All the mills in the long products area focused on improvement
in production efficiencies during the year. While the Wire Rod Mill reviewed
and upgraded several key process equipments to sustain and increase throughput
and rolling them at higher speeds, the New Bar Mill also improved upon its mill
speed for various product categories.
The G Blast Furnace, in spite of various problems relating to raw
material quality and availability during the FY 200708, achieved the best ever
annual production of 2.048 million tonnes which was better then the earlier
best ever production of 2.011 million tonnes achieved in FY 2006-07.
Other major
production highlights of the division were:
Lower Specific Energy consumption at 6.655 GCal per tonne of crude steel as
against 6.717 GCal per tonne of crude steel in FY 2006-07.
Reduction in dust emission to 0.88 kg per tonne of crude steel as against 0.96
kg per tonne of crude steel in FY 2006-07.
Highest ever usage of melting scrap of 0.42 million tonnes at LD shops as
against previous best of 0.340 million tonnes in FY 2006-07.
III. Other Business Units:
a) Ferro Alloys and Minerals
Division:
In FY 2007-08, FAMD experienced the effect of positive price changes for
the Ferro-alloys market. Stable or marginally growing demand along with
continued tightness of supply for a number of alloys pushed the prices up quite
significantly as compared to the last financial year.
Global Ferro Chrome producers struggled to meet the soaring demand from
consumers and High carbon Ferro Chrome spot market prices crossed the level of
USD1/Ib CIF in the second half of FY 2007-08 for the first time in the history of
the business. Fuelled by the Chinese Stainless Steel industry, the global
traded volume of Chrome Ore/Concentrate had grown by about 400/o in FY 2007-08.
India exported about 0.67 million tonnes of Chrome ore/Concentrate in FY
2007-08.
Domestic Ferro Chrome prices moved in tandem with the international
market and prices increased by 45% in FY 2007-08 over FY 2006-07. FAMD retained
the market leadership with 43% share in the domestic market in FY 2007-08 for
Ferro Chrome.
Shortage of Manganese Ore, rising costs and frequent disruptions in
various plants had led to substantial appreciation in both Silico Manganese and
Ferro Manganese prices in FY 2007-08. Surge in Manganese Alloy consumption was
primarily due to the robust growth in Carbon Steel production world-wide.
The curtailment in sales of Chrome Ore and Manganese was the main reason
for the drop in the division's overall saleable production as well as
sales.
b) Tubes:
In FY 2007-08 the Tube Industry in India grew at a rate of around 4%-5%
over FY 2006-07. The Automotive industry, a customer of the Tubes industry,
witnessed a slowdown, with the two wheeler segment completing the year with a
negative growth of 7%. The construction sector, on the other hand, grew at a
robust 10%-12% with large investments in Infrastructure.
Trend of Sales Volume:
Sales volume at the Tubes reached a level of 323k tonnes in FY 2007-08, a
growth of 7% over FY 2006-07 (303k tonnes). The sales growth was experienced
primarily in the Structural Tubes sector (46%) and Precision Tubes sector (7%)
partly offset by a negative growth in the commercial sector (6%). The growth in
the Precision Tubes sector could have been higher but for lower off take by the
Automotive industry. The trend of the sales growth in the Tubes division can be
seen in the above chart. The growth in sales volume over the last two years was
made possible through capacity additions and modernisation.
In line with the modernisation effort, the division brought in 80 new products
60% of which have been commercialised.
c) Bearings Division:
The Automobile sector is the key consumer of the Bearings Industry. This
sector, which had robust growth over the past few years, experienced a negative
growth of over 40/0 during FY 2007-08. Lower off-take by auto industry, fresh
capacities in the industry and increased in imports due to appreciation of the
Rupee put severe pressure on the realisations of bearings.
The Division's major target customer segments of motorcycles and three
wheelers had a negative growth of 8.56% and 10% respectively. As a consequence,
sale of bearings declined by 5%, recording 27.610 million numbers. Bearings
production during the year was 26.360 million numbers.
2. Corus Group [Tulip UK Holdings
(No. 1) Limited]:
Corus's liquid steel production in FY 2007-08 was around 20.000 million
tonnes. In Europe, Corus is the second largest Steel producer. Corus has four
main operating divisions; Strip Products, Long Products, Distribution and Building
Systems and Primary Aluminium. Europe, principally the EU, is the most
important market for Corus for both its steel and aluminium products,
accounting for 81% of total turnover in FY 2007-08. The steel division
accounted for 96% of total turnover in the same period.
In the FY 2007-08, about 55% of Corus's crude steel production was rolled
into hot rolled coil. Most of the remainder was further processed into
sections, plates, engineering steels or wire rods, or sold in semi-finished
form. Approximately 35% of hot rolled coil was sold without further processing,
approximately 55% was further processed in cold rolling mills and coating lines
and the remainder was transferred to Corus's tube mills for the manufacture of
welded tubes. Principal end markets for Corus's steel products are the
construction, automotive, packaging, mechanical and electrical engineering,
metal goods, and oil and gas industries.
Corus's aluminium operations are entirely related to the production of
primary metal for external customers. This production arises in two smelters,
at Delfzijl in the Netherlands and Voerde in Germany.
3. NatSteel:
A wholly-owned subsidiary of The Company, NatSteel Asia is one of the top
steel providers in the Asia Pacific. The Company acquired the steel business of
NatSteel Limited in 2004.
The gross finished steel production of NatSteel for the FY 2007-08 as
compared to FY 2006-07 is shown below:
FY08 FY07 Change (million (million (%) tonnes) tonnes) Gross Finished
Steel Production 1.75 1.68 4%
NatSteel's operations cover South East Asia, Australia and China. The
economic growth of the region continues to be robust though there is some
trepidation on the impact of the sub prime crisis.
During the year the production increased in all the locations; the major
contributors being NatSteel Xiamen (China) - 105K (39%), Singapore - 68K (10%);
Natvina (Vietnam) - 40K (50%); Best Bar (Australia) - 29K (40%).
The construction activities continue to be strong in most of the markets
in the region. The strong demand of construction steel and high prices has also
increased the input price of scrap although the scrap-rebar spread remained at
a reasonable level.
4. Tata Steel Thailand:
Tata Steel (Thailand) Public Company Limited (TSTH), established in 2002,
is the largest steel producer in Thailand. It has three subsidiaries viz. NTS
Steel Group, Siam Iron and Steel Company (SISCO) and The Siam Construction
Steel Company (SCSC).TSTH manufactures long steel products and has an installed
capacity of 1.700 million tonnes of finished steel per annum. Tata Steel
acquired 67.66% equity in Millennium Steel (now Tata Steel Thailand) in
2005.
During FY 2007-08, the Company, through various improvement initiatives
in operations, surpassed its rated capacity in liquid steel making all its 3
plants and recorded its highest ever production, both in terms of billets as
well as finished bars and wire rods. The production attained is as under:
The Company recorded a production increase of 243,000 Mt of finished
goods and sales increase of 316,000 Mt, over the previous year.
5. Tata Metaliks Limited:
Tata Metaliks became a subsidiary of The Company Limited with effect from
1st February, 2008. Earlier the Company used to be an Associate of Tata Steel
Limited.
Tata Metaliks is engaged in the business of manufacturing and selling pig
iron. Its plants, located at Kharagpur (West Bengal) and Redi (Maharashtra),
consist of five Mini Blast Furnaces and related facilities including Captive
Power Plants.
Raw materials:
Tata Steel:
The Company's Indian operations are self-sufficient in iron ore through
its captive mines. It is 60% self-sufficient for coking coal.The balance amount
of coking coal or coke is procured mostlythrough imports largelycovered
byannual contracts. In the Jharia collieries, the raw Coal production increased
by 4.5% over FY 2006-07 to 1.58 million tonnes; with all time lowest ash at
15.47% from Bhelatand and 16.4% from Jamadoba.The West Bokaro division achieved
the highest ever raw coal production at 5.63 million tonnes (1.8 million tonnes
of clean coal at 13% ash). The iron ore sized production grew by 2.7% to 4.56
million tonnes and the fines production was higher by 3.3% to reach a level of
5.46 million tonnes. The Noamundi and Joda iron ore mines have achieved 1.96%
and 1.98% Fines Alumina respectively with respect to the previous best of 2% in
FY 2006-07.
Corus Group:
The principal raw materials in the carbon and engineering steel making
processes are iron ore, metallurgical coal and steel scrap. There was an
increase of 9.5% in the market reference price of iron ore fines in calendar
year 2007 compared to 2006, with around a further 65% increase in 2008. During
2007, growth in demand, predominantly from China, was offset to some extent by
increased availability from Australia, Brazil, India and China. However, the
continued strong growth in demand into 2008 has resulted in the substantial
increases now experienced. The price of hard coking coal decreased by 16% in
2007 compared to 2006. However, the supply/demand balance tightened during
2007, caused by increased growth in Asian demand, delays to new projects and
supply chain bottlenecks. This was exacerbated by the impact of floods in
Australia and has resulted in prices more than doubling in 2008.
Corus has also been subject to the movements in worldwide energy prices
during the year, and saw natural gas and electricity prices rise substantially
in 2007 compared with 2006.
Research and Development:
Tata Steel:
Research and Development were carried out in the areas of raw materials,
blast furnace productivity, steel making, product development, process
improvement etc. Several thrust area projects were taken up:
During the year, some of the successful research and development
activities that were taken up are:
Corus Group:
Process developments:
Corus is a major partner in the0 ULCOS (Ultra Low CO, Steel making) project,
aimed at developing technology to achieve a 5% reduction of carbon emissions by
2050. In 2006, a programme focusing on four technologies was devised:
Product developments:
The main focus for strip products continued to be the further development
and improvement of steel grades with high strength and good formability, such
as the 'Dual Phase' family of steels.
Work continued on the improvement of chromium-free passivation coatings
for tinplate and for hot-dip galvanised material. For tinplate, this work is
being carried out with other tinplate producers, lacquer suppliers and can
makers, with the aim of developing one single, standardised, chromium-free
passivation coating worldwide.
A new metallic coated steel product has been developed jointly with
Salzgitter with a coating containing zinc, magnesium and aluminium, which gives
higher corrosion resistance than conventional metallic coatings.
Two new families of rail steel have been developed, targeting the key
degradation mechanisms of rail, namely rolling contact fatigue (RCF),
resistance and wear. Bainitic and ultrahigh carbon (UHC) rails both display
exceptional resistance to RCF and could provide cost effective solutions to
meet customer requirements.
Application developments:
A
successful full scale plant trial with High Efficiency Combustion burners in
one of the reheating furnaces at Llanwern works has proven that applying this technology
leads to significant energy savings as well as substantial reduction of CO, and
nitrogen oxide emissions. Based on these results, it is planned to apply this
technology to reheating furnaces in IJmuiden.
e) Strategy:
In terms of value creation, the Tata Steel Group strategy is
twofold:
1. To increase the quality of earnings of its existing assets, Tata Steel
Group will pursue the optimisation of its
uropean assets, restructure assets that are of low profitability and
continue to derive benefits through continuous improvement and synergies.
2. To generate strategic growth. This will be pursued through capacity
expansions and securing access to raw materials. The Tata Steel Group is
expanding its capacity in India through expansion of its current operations in
Jamshedpur to 10 million tonnes and through the construction of a 6 million
tonnes greenfield' site in Orissa. Other greenfield opportunities in Asia are
being assessed. The Tata Steel Group is also looking at further integration
upstream in raw materials. In India, it is currently 100% integrated on iron
ore and 60% on coal.
The Tata Steel Group has a vision to become the world steel benchmark for
value creation and corporate citizenship. The corporate citizenship benchmark
means providing a safe working place, respecting the environment, caring for
its communities and demonstrating high ethical standards.
In terms of communities, the Tata Steel Group promotes and encourages
economic, environmental, social and educational development. In India, its
focus is on fulfilling certain basic requirements including healthcare, food
security, education and income generation through the development of rural
infrastructure, empowerment and community outreach programmes. In Europe, it is
actively involved in a broad range of community initiatives, such as being
premier sponsor of the British Triathlon.
f) Finance:
Financing of Acquisition of
Corus:
i. Financing Structure:
The financing structure of the Corus transaction has been reorganised to
achieve fiscal unity in the Netherlands and consequent tax efficiencies.
ii. Funding Structure:
The bulk of the financing for the Corus acquisition has now been
completed with all the bridge funding having been paid off through a mix of
debt, equity and internal accruals. The funding structure as on 31st March,
2008 is as follows: in GBP Bn in USD Bn
Equity Capital fromTata Steel Limited 3.75 7.45
Non-recourse long-termdebt at Corus 3.15 6.26 Total 6.90 13.71
The sources of the contribution towards equity capital included the
following:
In November 2007, the Company made a rights issue offering to
shareholders in India, (i) 1 ordinary share for every five ordinary shares at a
price of Rs. 300 per share and (ii) 9 cumulative compulsorily convertible
preference shares ('CCPS') for every 10 ordinary shares at a price of Rs. 100
each. A total of 121,611,464 ordinary shares and 547,251,605 were allotted
pursuant to the rights issue. Every six CCPS issued will be automatically
converted into one ordinary share of the Company on 1st September, 2009. Total
proceeds from the rights issue aggregated Rs. 91210.000 Milliond. In January
2008, the Company used the proceeds from the rights issue to repay the loan
from the State Bank of India described above.
In addition, the non-recourse long term debt (at Tata Steel UK) was
syndicated. GBP 3.12 billion of Bridge Funding was drawn in full into Tata Steel
Netherlands as borrower. Based on it's assessment of the appropriate quantum of
debt that could be serviced by Corus, the Company restructured the initial
higher cost inflexible leveraged debt financing consisting of loans and bonds.
This even involved a change in the financing banks. The replacement financing
package consisting solely of lower cost pre-payable corporate term loans
offered substantial savings and benefits to the company. This was a GBP 3.670
billion senior facility consisting of multiple tranches of term loans and a GBP
0.5 billion five year revolving credit facility. These facilities are secured
by the assets of Corus.
g) Status of Projects:
Brownfield Projects of Tata
Steel:
The Company is on its way to reach a crude steel capacity of 10 million
tonnes per annum by FY 2011. The first phase of reaching the crude steel
capacity of 6.8 million tonnes per annum is nearing completion. The new Sinter
Plant No. 4 was commissioned in 2007 and the new H-Blast Furnace was blown-in on
31st May, 2008.The expansion programme for LID] Shop to raise the capacity of
the Shop to 3.3 million tonnes per annum is under execution along with other
units like the 3rd Billet Caster and auxiliary facilities like the
De-sulphurisation plant, Slag handling system, Hot Metal handling system
etc.
The Company has simultaneously initiated work on the second phase
expansion programme of 3 million tonnes per annum. This programme includes the
upgradation of Iron Making facilities along with setting up of new facilities
such as steel making shop, Thin Slab Casting and Rolling Mill (TSCR) and a
palletizing plant with a capacity of 6 million tonnes per annum capacity. Major
orders for supply of equipment for steel making shop and TSCR have been placed.
The concept and implementation strategy for up-gradation of old blast furnaces
and setting up of Palletising plant is under finalisatlon. The project is
progressing as per schedule.
Greenfield Projects of Tata
Steel:
The Company has begun the process of building a new integrated steel
plant at Kalinganagar, Orissa with a total capacity of 6 million tonnes per
annum to be set up in two phases of 3 million tonnes per annum each. The land
acquisition and rehabilitation and resettlement work is in progress. Till May
2008, 86% of land has been registered in the name of the Company. As a part of
rehabilitation and resettlement activity, 640 families out of 1,195 displaced
families have been shifted to rehabilitation colonies and transit camps. To
accommodate them, two rehabilitation colonies and five transit camps are
operational. 310 nominees have been trained in skill development centres and
270 trained youth are already engaged with construction partners A letter has
been submitted to the Government of Orissa confirming fulfillment of MoU
conditions with request for recommendation of the mining lease.
The Company has also entered into a Memorandum of Understanding with the
State Governments of Chhattisgarh and Jharkhand for setting up steel plants.
The process of submitting applications for various licenses for mining leases
and environmental clearance has been-bated. The State Governments have prepared
and offered the rehabilitation policy and compensation package to the project
affected families The process of acquisition on of land in both the states is
in progress.
Raw Materials Projects:
Global Mineral Resources (GMR) group identified various iron ore
and coal opportunities and is in the process of evaluating these projects
Status of coal, iron ore and limestonnee projects 1s as follows.
Riversdale, Mozambique, November 2007 - Tata Steel and Riversdale Mining
Limited entered into a Joint Venture under which Tata steel has a 35% stake in
Mozambique Coal Project. The licences of the joint venture cover an area of
24,960 hectares. The feasibility studies for the project are in progress.
Mount Nimba Iron Ore, Ivory Coast, December 2007 Tata Steel entered into
joint Venture for development of Nimba Iron Ore project in Cote d'Ivoire with
with Tata Steel having a mayor shareholding. Exploration and feasibility
studies would commence in the year 2009.
Uyun Limestonnee Project Oman, January 2008:
Tata Steel entered into a joint Venture agreement with shareholders of AI
Ritual LIC for 70% stake in AI Rimal LIC Application for exploration license
has been made and feasibility studies would be taken up soon on grant of
exploration license.
Tata Steel:
The Company has in place adequate internal control systems and procedures
commensurate with the size and nature of its business. The effectiveness of the
internal controls is continuously monitored by the Corporate Audit Division of
the Company. Corporate Audit's main objective is to provide to the Audit
Committee and the Board of Directors, an independent, objective and reasonable
assurance of the adequacy and effectiveness of the organisation's risk
management, control and governance processes. Corporate Audit also assesses
opportunities for improvement in business processes, systems and controls and
may provide recommendations, designed to add-value to the organisation. It also
follows up on the implementation of corrective actions and improvements in
business processes after review by the Audit Committee and Senior
Management.
The scope and authority of the Corporate Audit Division is derived from
the Audit Charter approved by the Audit Committee. The Charter is designed in a
manner that the Audit Plan is focused on the following objectives:
The audit activities are undertaken as per the Annual Audit Plan
developed by the Corporate Audit Division based on the risk profile of business
processes/sub-processes of various functions. The Audit Plan is approved by the
Audit Committee which regularly reviews compliance to the Plan.
During the year, the Audit Committee met regularly to review the reports submitted
by the Corporate Audit Division. All significant audit observations and
follow-up actions thereon are reported to the Audit Committee.
The Audit Committee also met the Company's Statutory Auditors to
ascertain their views on the adequacy of internal control systems in the
Company and their observations on financial reports. The Audit Committee's
observations and suggestions were acted upon by the Management.
Corus Group:
Corus has a well-established and substantial internal audit function that
reports to the Director Finance on a day-to-day basis, but which also has a
direct link with and access to the chairman of the Audit Committee who meets
with the Director Audit several times each year. The Audit Committee receives
reports from the internal audit function four times a year and also considers
the terms of reference, plans and effectiveness of the function. The internal
audit function works closely with the external auditors. It provides
independent and objective assurance to the Board, the Audit Committee and the
Executive Committee on the systems of internal control employed in Corus and
provides a systematic, disciplined approach to evaluating and improving the
effectiveness of risk management, control and governance procedures.
Tata Steel:
Tata
Steel has been on a path of accelerated growth with foray into several
geographies. Associated with such growth is the resultant change in the risk
profile. The Company today faces greater complexities/challenges and even
greater expectations from its stakeholders. The Company, therefore, needs to
evaluate how much risk the company is taking in light of its growth
initiatives. In other terms, the residual risk in the expected return needs to
be formally recognised and disclosed.
In the past, the Company's Risk Management framework was based on the
Tata Business Excellence Model ('TBEM'). This framework has served us very well
as the Company modernised, pursued the goal of being one of the lowest cost
producers of steel and adopted an approach of Value Based Management in order
to maximise the shareholders' value. Given the pace and complexity of the
current growth with its associated risks, Tata Steel now is in the process of
implementing a more structured approach in the form of Enterprise Risk
Management (ERM).
The key objectives of the Company
through ERM are:
1. To enshrine the process of ERM as a usual Business Process and
integrate into all decision making and planning processes.
2. To ensure that all levels of Management identify and monitor risks
through a properly defined framework.
3. To provide periodic information and updates to the Board and the
Shareholders on the significant risks and the ways of mitigating the
same.
Continuing with its best-in-class approach, the Company endeavours to
create a 'Risk Dash Board' for periodic reporting to the Management as decision
support and to assist in developing better controls aligned to the best
practices in mitigating the risks.
The ERM initiative is currently under implementation and is expected to
be completely rolled out in the financial year 2008-09.
Some or the key risks the Company has been monitoring, reviewing and
managing are:
Raw Material Linkage:
While the stand alone raw material security of Tata Steel is 80%, with
the acquisition of Corus the combined security of the group stands at
22%.
With a view to increasing its raw material security so as to maintain its
cost competitive position and to de-risk supplies Tata Steel continues to look
at opportunities for backward integration guided by the following factors:
favourable geographical operations, resource potential with suitable quality,
favourable political, socio-economic conditions and infrastructural
support.
Accordingly, the Company has entered into three significant joint venture
agreements with respect to coal iron ore and limestone properties with large
resource base.
Post Acquisition
Integration Risk:
Post Acquisition, Tata Steel recognises that there could be considerable
risk emanating from a possible lack of adequate alignment of management on
strategic issues and in common functional areas. The Tata Steel Group has
therefore taken some substantive measures to mitigate the above risks:
a) An Operating Model has been instituted to govern management
collaboration and decision making in areas such as Finance, Strategy, IT, HR,
Continuous Improvement. A Joint Executive Committee, comprising executive
leadership of both entities, provides high level direction and guidance.
b) To ensure that synergies in operations are identified and implemented
for pre-defined bottom line impact, the following enabling mechanisms have been
set up soon after the acquisition transaction was completed:
Growth Execution Risk:
Tata Steel has undertaken several Greenfield projects at low cost
locations to ensure that modern upstream facilities meet the requirements of
the finishing/downstream facilities operating at locations closer to the
market. The Greenfield ventures require balancing of various stakeholders
needs. Hence the Company adopts the framework of Corporate Sustainability
Management System and Triple Bottom Line performance (Economic, Environmental,
and Societal) reporting. This facilitates the Company's efforts to proactively
manage concerns and address the needs beyond compliance to norms. The Company's
goals of ensuring safety, improved quality of life and environmental
sustainability are cascaded down the organisation through the deployment of its
Environmental, Health and Safety Policy. The project teams also ensure that
they liaison with the government to ensure that the right rehabilitation
package is offered to those who offer their land.
During formulation of the scheme, focus is kept on selecting the most
suitable technology. The orders are placed with firm and fixed prices so that
the likely increase in cost does not affect project cost. Further, Sensitivity
Analysis is done considering variation in capital cost, manufacturing expenses
and sales price. Along with this Sensitivity Analysis the project feasibility
is analysed for different scenarios. The overall project cost is monitored
minutely and reviewed on a weekly basis.
Business and Operational
Risks:
Market Risks:
Tata Steel addresses the risk of cyclicality of the Steel industry
by marinating rich product mix and higher value added products whose volatility
is lower.
Moreover, the industry itself has been undergoing some structural
changes with Consolidations. These changes are expected to bring in greater
stability to prices.
Regulatory and Compliance Risks:
The Government plays a key role in the economics of a Steel industry. It
has a role as a resource allocator (the mining policies of the Government), as
Competitor (the public sector steel companies) and as Regulator. In volatile
times the regulatory risk rises with measures like reduction in import duties,
levy of export duties and withdrawal of DEPB benefits, threats of price curbs
etc. Tata Steel counters this risk by being a role-model corporate citizen and
playing an important role in contributing to the Nation building.
Tata Steel is the second largest steel producer in terms of Geographical
spread of its facilities. The Company recognises that this spread across
various countries increases the compliance risk and hence the Company has set
up a focused team headed by a Group Head for Corporate Assurance and
Compliances to proactively deal with and mitigate all such potential concerns
and issues.
Technology Risks:
Tata Steel with its modernisation plans has ensured that it deploys the
best technologies to ensure quality, cost-efficiency and environment-friendly
processes. Through acquisition of Corus and with new Greenfield ventures, Tata
Steel has ensured that it has diversified the concentration risk in single
technology of Iron and Steel making. Moreover the Research and Development team
of Corus addresses the need for greater R & D capability of the company.
Safety and Environmental Risks:
In the developed world, industries have been facing rising environmental
costs due to the increased concerns on Global Warming. It is, therefore, a
challenge and responsibility for the Steel industry to be the trustee in
conservation of nature for future generations. In Tata Steel, the impact of the
Company's products, services and operations on employees, society and
environment are systematically analysed through stakeholder engagement, 'risk
analysis' under ISO-14001, OHSAS-18001 and 'Life Cycle Assessment' of
products.
Tata Steel has also adopted the best-in-class DuPont's safety programme.
Every activity in Tata Steel is carried out not only with a cost efficient,
quality conscious purpose but also with a view for safe practice.
Corus Group:
The key business risks affecting Corus are as follows:
Health, safety and environmental matters:
Corus's businesses are subject to numerous laws, regulations and
contractual commitments relating to health, safety and the environment in the
countries in which it operates. The risk of substantial costs and liabilities
related to these laws and regulations are an inherent part of Corus's business.
Corus has policies, systems and procedures in place aimed at ensuring
substantial compliance and there is a strong commitment from the Board and the
Executive Committee to enforce compliance, to continuously improve safety
performance and to minimise the impact of Corus's operations on the
environment.
Financing:
TSL financed the acquisition of Corus in part by a significant level of
debt. On 30th April, 2007, TSUK signed an agreement for #3,670 million of
senior secured facilities for this purpose and to provide future working
capital for Corus, which had final maturities of between five and seven years.
The agreement is subject to financial covenants. Repayment of the debt and
adherence to the covenants represent risks. The forecast requirements of Corus
are closely monitored and 'downside' sensitivities undertaken regularly to
ensure the adequacy of facilities, and to assess actual and projected adherence
to covenants.
Key personnel:
Corus's ability to attract and retain good quality, appropriately
qualified and experienced staff is important to the achievement of its
objectives. Corus has in place an effective benefits structure including
long-term incentives and a talent management programme to optimise development
of employees. There is regular communication with employees through various
means and during 2007 the operating model of the new Group has been extensively
communicated throughout the organisation.
Pensions:
Corus provides retirement benefits for substantially all of its
employees, including defined benefit plans. The market value of pension assets and
liabilities is significantly greater than the net assets of Corus and
therefore, any change can have a material impact on Corus's financial
statements as well as impacting the level of company pension contributions.
Corus has put in place a framework to manage pension risks and works with
Schemes 'Trustees to ensure that obligations remain affordable and sustainable.
A range of measures has already been adopted by the principal schemes in Corus
to manage liabilities and to protect against investment market risk exposure,
whilst maintaining asset performance. Further actions will be considered as and
when appropriate. ‘
Corus Group:
Corus believes that respect for the environment is critical to the
success of its business. It is committed to minimising the environmental impact
of its operations and its products through the adoption of sustainable
practices and continuous improvement in environmental performance. To implement
its environmental policy, systems are in place that focuses on managing and minimising
the effects of operations. 100% of Corus's manufacturing operations are
certified to the independently verified international environmental management
standard, ISO 14001.
Climate change is one of the most important issues facing the world today.
Corus recognises that the steel and aluminium industries are significant
contributors to man-made greenhouse gas emissions as the manufacture of steel
produces carbon dioxide (CO2), and the manufacture of primary aluminium
generates both CO2, and perfluorocarbons (PFCs). On emissions, Corus wants to
demonstrate that it will be part of the climate change solution, reducing its
CO2, footprint by at least 20% by 2020.
Corus has made a voluntary agreement with the Dutch government to
benchmark its energy efficiency against world-best standards. In the UK, an
agreement has been negotiated with the government to reduce total energy
consumption by 14.7% compared to 1997 levels by 2010. In February 2008 Corus
announced an investment of Pounds 60 million in energy management technology at
its Port Talbot site, an investment that will reduce CO2, emissions. In
addition to these improvements, Corus is also working with other steelmakers in
Europe on a major research and development project, ULCOS with the ambitious
objective of reducing carbon emissions by 50% by 2050.
The EU Emissions Trading Scheme (EUETS) came into force on 1st January,
2005. The scheme currently focuses on CO2, emissions and applies to various
production processes, including those used in the production of steel. Each EU
member state has its own nationally negotiated emission rights allowance, which
is allocated back to CO2, emitting sites. Sites have permission to emit CO2, up
to the value of their rights allocation. Any surplus can be sold and any
deficit can be purchased on the emission rights market. Phase 1 of the EUETS
covered 2005 to 2007 and Phase 2 covers 2008 to 2012, with usage of rights
being externally verified and reconciled annually. Failure to possess adequate
rights to match emissions was penalised at Euro 40 per tonne of CO2, in Phase
1, increasing to Euro100 per tonne in Phase 2, plus the cost of purchasing
these rights. The Phase 2 emission rights trading price at the end of March
2008 was approximately Euro24 per tonne.
Corus met its environmental obligations in Phase 1 of the EU ETS and
expects to do the same in Phase 2. CO2 allocations to Corus under the UK
National Allocation Plan (NAP) broadly reflected its requirements for Phase 1.
Under the Dutch NAP for Phase 1, Corus was short of rights for Phase 1,
although overall Corus was in surplus for Phase 1. Phase 2 allocations have
been determined for both the UK and the Netherlands and, whilst these will
provide a significant challenge, overall they should again be broadly
sufficient to meet requirements with the UK in surplus and the Netherlands in
deficit. Any deficit in emission rights in the Netherlands has been and will be
met in the first instance from any surplus in the UK.
Continued attention is being given to development of products that have a
better environmental profile or that have inherent environmental advantages.
For example, to help automotive manufacturers reduce the weight of their
vehicles in order to make them more fuel efficient and more environment
friendly. Some of these developments are discussed in the Technology
section.
Corus aims to contribute positively to the communities around or near to
its operations. Apart from providing employment for many thousands of people,
it actively participates in community initiatives and encourages biodiversity
and nature conservation.
NatSteel:
Towards its contribution to corporate social responsibility, NSA has
invested around S$20 million in plant and equipment for energy conservation,
recycling and pollution and waste reduction. NatSteel Asia's corporate
philosophy embraces community giving and responsible environmental stewardship.
NatSteel Asia actively upholds a comprehensive Environment, Safety and Health
policy to:
o) Human Resource
Management and Industrial Relations:
Tata
Steel:
Industrial relations remained normal at all locations. The men on roll in
the Company as on 31st March, 2008 were 35,870 as compared to 37,205 as on 31st
March, 2007. The development of human resources is a key strategic challenge in
order to prepare people for future responsibilities in terms of professional
skills as well as business skills. The Company is investing in the
modernisation of the plant and training of manpower for upgrading their skills.
Further, it is planned to redeploy the surplus manpower to various greenfield
projects.
Corus Group:
At the end of March 2008 the number of employees in Corus was 41,900,
compared to 41,100 on acquisition of Corus on 2nd April, 2007.
Corus has experienced no significant industrial relations problems during
the year. Well-developed procedures have operated in all parts of Corus for a
considerable time for the purpose of consulting and negotiating with Trade
Unions, the European Works Council and employee representatives. Approximately
78% of UK employees are members of Trade Unions, with the equivalent figures
for the Netherlands and Germany estimated at 45% and over 50%
respectively.
The British Steel Pension Scheme (BSPS) is the principal defined benefit
pension scheme of Corus in the UK. Members contribute to the scheme at the rate
of 60/0 of pensionable earnings. Following the triennial valuation as at 31st March,
2005, the Actuary certified that company contributions to meet the cost of
future service benefits should be 10% in the Main Section with effect from i st
April, 2006, subject to review at future actuarial valuations.
As a result of the acquisition of Corus by TSL on 2nd April, 2007, the
Company held discussions with the Trustees of the BSPS and the Corus
Engineering Steels Pension Scheme (CESPS) about the security of the schemes.
Following these discussions, the Company agreed to increase contributions to
the BSPS Main Section from 10% to the full actuarial headline rate of 12% from
the date of acquisition until 31 st March, 2009, and to procure that its
contributions to the BSPS will not be less than 1096 for the period up to and
including 31 st March, 2012. The Company also agreed to contribute f13.5
million per annum over two years in support of acceleration of the BSPS
investment de-risking strategy and to make a cash injection of f126 million to
meet the funding deficit on an IAS19 basis in the CESPS.
The next formal valuations of the BSPS and CESPS are scheduled to take
place as at 31st March, 2008 and 5th April, 2008 respectively.
The Stichting Pensioenfonds Hoogovens (SPH) scheme is the principal
pension scheme of Corus in the Netherlands. It is a defined benefit scheme and
contributions in FY 2007-08, which can vary according to the funding ratio of
the scheme, stood at 11 % from the contributing company and 6.5% from members
relative to gross pensionable earnings.
NatSteel:
NatSteel employs over 3,000 employees across Singapore, China, Thailand,
Vietnam, Malaysia, the Philippines and Australia. NSA has achieved many
national accolades in recognition of its commitment to employees. It achieved
the People Developer Standard in recognition of its quality people development
practices and the Work-Life Excellence Award. The Company also won the
Singapore Health Award (Gold) for three consecutive years.
p) Cautionary Statement:
Statements in the Management Discussion and Analysis describing the
Company's objectives, projections, estimates, expectations may be
'forward-looking statements' within the meaning of applicable securities laws
and regulations. Actual results could differ materially from those expressed or
implied. Important factors that could make a difference to the Company's
operations include economic conditions affecting demand/supply and price
conditions in the domestic and overseas markets in which the Company operates,
changes in the Government regulations, tax laws and other statutes and
incidental factors.
Business :
Generic Names of
Principal Products/Services of company (as per monetary terms) are as under:-
The company has
technical collaboration with :
· Lurgi, Germany
· Vesuvius, Italy
· Saarberg Interplan, Germany
· MDH, Germany
· Thyssen, Germany
· Davy Distington, UK
· SMS Demag, Germany
· GHH, Germany
· Posdata Company Limited, Korea
· Nachi Fujikoshi, Japan
· Morgan, USA
· CMI, Belgium
· NEDO, Japan
· Concast, Switzerland
· Paul Wurth, Luxembourg
The company is in
trade terms with :
· Aeicorp Private Limited
· ANK Seals Private Limited
· Ankur Engineering Works
· Associated Chemical Industries
· Atlanta Engineering Company
· B. C. Engineering Company
· BMC Metalcast Limited
· Brij Automobile and General Industries
· C M Equipments and Instruments (India) Private Limited
· Darshanlal and Company
· Duro Engineering Complex
· Electro Chemicals
· Electromag Methods
· Empire Industries
· Fibre Foils Limited
· Fouress Engineering (India) Limited
· Gajanand Udhyog
· General Engineering Company
· Globe Engineering Works
· Golchha Chemicals Industries
· Govind Engineering Works
· H. D. Enterprises
· Hydrokrimp A. C. (Private) Limited
· Indian Forging and Stamping Company
· Jolly Industries
· Leo Plasts and Synthetic Moulders
· Lubcon Universal Private Limited
· M. K. Industries
· M.S.P. India Private Limited
· Mahato and Company
· Mallabhum Polypacks (Private) Limited
· Mayur Offset Private Limited
· Mim Plastics
· Minar Hydro System (Private) Limited
· Mona Engineering
· National Automotive Components
· National Engineering Private Limited
· Neepaz Tubes (Private) Limited
· Precision Engineering Concern
· S. G. Metal Industries
· Sandeep Polymers
· Sardul Auto Works (Private) Limited
· Shree Purohit Engineering Works
· Singhbhum Refractory
· Sokhi Engineering Company Private Limited
· Sosun Engineering Company
· Spare Age (India) Private Limited
· Superintendence Company of India (Private) Limited
· Tatanagar Engineering and M/C
· Techno Enterprise
· United Industries
· Vijay Industrial Equipment Company
· Vinayas Enterprises
· West Bengal Engineering Works
· Aeicorp Private Limited
· India Mills Stores Supply
· New Allenbery Works
· Sundaram Industries Limited
· Unique Engineers
· Associated Engineering Company
· Hindustan Rubber Product
· MIM packs
· S. N. Chatterjee and Company
The company’s fixed assets of important value include
· Land and Roads,
· Buildings,
· Leaseholds,
· Railway Sidings,
· Plant and Machinery,
· Furniture,
· Fixtures and Office Equipments,
· Development Of Property,
· Livestock and
· Vehicles.
WEBSITE DETAILS:
Company Profile:
Established in 1907, subject is the world's 6th largest steel company
with an aggregate of annual crude steel production capacity of around 28
million tonnes having approximately 82700 employees across the four continents.
It was Asia's first steel company and remains India's largest integrated
private sector steel manufacturer. With investments in Corus, NatSteel and Tata
Steel (Thailand), Subject is the world's second most geographically diversified
steel producer, with operations in 24 countries and commercial presence in over
50 countries.
The Company plans to grow and globalise through organic and inorganic
routes. To fulfil its objective of Growth and Globalisation, the five million
tonnes per annum (MTPA) Jamshedpur Works is gearing up to double its capacity
by 2010. The Company is making steady progress on its three greenfield steel
projects in the Indian states of Jharkhand, Orissa and Chhattisgarh, to add 23
million tonnes to its present capacity. It also plans to set up steel making
capacities in Vietnam and Bangladesh.
Through investments in Corus, Millennium Steel (renamed Tata Steel
Thailand) and NatSteel Asia, Singapore, Subject has created a manufacturing and
marketing network in Europe, South East Asia and the Pacific-rim countries.
Corus, which manufactured 18.3 MT of steel in 2006, has operations in the UK,
the Netherlands, Germany, France, Norway and Belgium. Tata Steel (Thailand) is
the largest producer of long steel products in Thailand, with a manufacturing
capacity of 1.7 MT. NatSteel Asia produces about 2 MT of steel products
annually across its regional operations in seven countries.
Subject, through its joint venture with Tata BlueScope Steel Limited,
has also entered the steel building and construction applications market. It
has also set up joint ventures for the development of limestone mines in
Thailand, to procure low ash coal from Australia and coking coal from
Mozambique, for the development of iron ore deposits in Ivory Coast and for
setting up of a deep-sea port in coastal Orissa.
The Company is also exploring opportunities in the titanium dioxide
business in Tamil Nadu, India and it will soon be manufacturing high carbon
ferro-chrome from its plant in South Africa.
Subject is one of the few steel companies in the world that is Economic
Value Added (EVA) positive. It was ranked the "World's Best Steel
Maker", for the third time by World Steel Dynamics in its annual listing
in February, 2006. Subject has been conferred the Prime Minister of India's
Trophy for the Best Integrated Steel Plant five times.
PRODUCTS
Subject is a global player with a balanced presence in developed
European and fast growing Asian markets and with a strong position in the
construction, automotive and packaging markets. Its Jamshedpur steel works
produces hot and cold rolled coils and sheets, galvanised sheets, tubes, wire
rods, construction rebars, rings and bearings. In an attempt to 'decommoditise'
steel, the Company has introduced several branded steel products, including
Tata Steelium (the world's first branded Cold Rolled Steel), Tata Shaktee
(Galvanised Corrugated Sheets), Tata Tiscon (rebars), Tata Pipes, Tata
Bearings, Tata Structura, Tata Agrico (hand tools and implements) and Tata
Wiron (galvanised wire products). In the financial year 2006-07 revenue from
the sale of these branded steel products was 26% of the company's sales
revenues.
Corus' main operating divisions comprise Strip Products, Long Products
and Distribution and Building Systems Division. Combining international
expertise with local customer service, the company supplies a range of long and
strip products to demanding customers worldwide in markets including the
construction, automotive, packaging and engineering sectors. The NatSteel group
produces construction grade steel such as rebars, cut-and-bend, mesh, precage
bore pile, PC wires and PC strand. Tata Steel Thailand produces round bars and
deformed bars for the construction industry.
Corporate Sustainability
Regarded globally as a benchmark in corporate social responsibility,
Subject's commitment to the community remains the bedrock of its hundred years
of sustainability. Its mammoth social outreach programme covers the
company-managed city of Jamshedpur and over 800 villages in and around its
manufacturing and raw materials operations through uplift initiatives in the
areas of income generation, health and medical care, education, sports, and
relief.
The Company, fully conscious of its responsibilities to the future
generations, has always taken pro-active measures to ensure optimum utilization
of natural resources. This is reflected in the ISO-14001 certification that all
its operations have achieved for environment management. The SA 8000
certification for work conditions and improvements in the workplace at the
steel works in Jamshedpur, along with its Ferro Alloys and Minerals Division,
is a reiteration of its commitment towards the Company's employees. Subject has
pioneered numerous employee welfare measures such as the 8 hours working day
and the three tier joint consultation system of management which have been the
platform for nearly 80 years of industrial harmony in its Steel Works in
Jamshedpur.
Global Compact, United Nations -
· Founder member.
· Conferred the prestigious Global Business Coalition Award for Business Excellence in the Community in recognition of its pioneering work in the field of HIV/ AIDS awareness.
· Jamshedpur city has been chosen to participate in the UN Global Compact Cities Pilot Programme.
Organisation
The company a division of Tata Steel Limited is spread in an area of more than 350 acres of land at Gamharia, Dist - Saraikela, about 16 Kms from Jamshedpur, 250 Kms from Kolkata in eastern part of lndia.
The complex houses 9 covered sheds covering an area of above 72000 Sq meters. The main strength of the Growth Shop is its multidisciplinary engineering approach for the Design, Manufacturing and Supply of high precision equipment for various industrial sectors such as:
· Steel
· Aluminium
· Energy and Power
· Railways
· Cement
· Aviation and Space Research etc.
The Manufacturing facilities include an excellent machining facility, one of the best in the country, a large and well equipped fabrication and welding shop with crane lifting capacity of more than 100T, a big assembly shop to carry any complicated precise assembly and a heat treatment shop.
Stringent Quality Control checks are ensured by a well equipped Quality Assurance department having wide range of testing and Inspection facilities.
The best in class facilities are manned with highly skilled people in each area from designing to manufacturing and quality inspection, thus delivering the world class products.
The product range include Steel plant equipment like Blast Furnace, Torpedo Ladle Cars, Caster Equipment, Transfer Cars, Ladles, Rolling Mills Equipment, Steel Melting Shop Equipment, Sponge Iron Plant Equipment, EOT Cranes up to 500T Capacity, Pot Tending Machines for Aluminum Industry, Diesel Locomotive Parts like 16 Cylinder and 6 Cylinder Engine Blocks, Crank Case, Under Frame Kit, Floor Frame Assembly, Hydro and Thermal Power Plant Equipment like Spiral Casing, Draft Tube, Pit Liners, Rope Drums, Stator Frames, Fabricated Structures etc. One of the major strength of TGS is its ability to deliver the products faster than the normal market lead time. This had been possible with the tremendous synchronisation and control in the flow which could be achieved across the functions and various facilities.
Commensurating with the above TGS has the customer Mantra of "Creating Time Value for its Customers" and had been able to create substantial benefits for the customers in terms of reducing the project lead time.
AWARDS and RECOGNITIONS
World Steel Dynamics has ranked Subject as the world's best steel maker
(for two consecutive years) in its annual listing in February 2006.
Subject has been conferred the Prime Minister of India's Trophy for the
Best Integrated Steel Plant five times.
It has been awarded Asia's Most Admired Knowledge Enterprise award in
2003 and 2004.
Strategic Business
Units
Apart from the main Steel Division, Tata Steel's operations are grouped
under the following Strategic Business Units:
Bearings Division
:
Manufactures ball bearings, double row self-aligning bearings, magneto
bearings, clutch release bearings and tapered roller bearings for two wheelers,
fans, water pumps, etc.
Ferro Alloys and
Minerals Division : Operates chrome mines and has units for making
ferro chrome and ferro manganese. It is one of the largest players in the
global ferro chrome market.
Agrico Division : Tata Agrico is
the first organised manufacturer in India of hand tools and implements for
application in agriculture.
Tata Growth Shop
(TGS) : Has designed, developed, manufactured, erected and commissioned
thousands of tonnes of equipment ranging from overhead cranes to high precision
components, including a rocket launch pad for the Indian Space and Research
Organisation.
Tubes Division : The biggest steel
tube manufacturer with the largest market share in India, it aspires to
strengthen its market presence by expanding and modernising its commercial and
precision tube manufacturing capacity.
Wire Division : A pioneer in the manufacture
of steel wires in India, it produces coated and uncoated wires, branded as Tata
Wiron. The division also operates a wholly owned subsidiary in Sri Lanka.
Corus : Europe’s second largest steel maker with operations in
the UK and mainland Europe and over 40,000 employees worldwide. Its long and
strip products cater to the construction, automotive, packaging, engineering
and other markets worldwide. Corus is implementing major investments at its
plants at IJmuiden, in the Netherlands and at Scunthorpe in the UK as part of
its drive to strengthen product differentiation, improve operational efficiency
and reinforce existing competitive position, particularly in the construction
and automotive sectors, including the development of new advanced high strength
steels.
Tinplate
Company of India Limited (TCIL) : With a market share of over 35%, it is the industry leader
in India. It has the capability to supply all tinning line products including
electrolytic tinplate / tin-free steel and cold-rolled products.
Tayo
Rolls Limited : India's leading roll
manufacturer and supplier, the company produces rolls which find application in
integrated steel plants, power plants, the paper, textile and food processing
sectors, and the government mint.
Tata
Ryerson Limited (TRYL) : TRYL Is in the business of steel
processing and distribution. It offers hot and cold rolled flat steel products
in customised sizes and quantities through processing services and materials
management services.
Tata
Refractories Limited (TRL) : It produces
High Alumina, Basic, Dolomite, Silica and Monolithic Refractories and offers
design, procurement and re-lining applications services. It is one of the few
companies worldwide to produce silica refractories for coke ovens and the glass
industry. The Company has a basic bricks manufacturing unit in China.
Tata
Sponge Iron Limited (TSIL) : TSIL is the first
Indian sponge iron plant based on Tata Steel's Direct Reduction Technology. Its
major product lines are sponge iron lumps and fines.
Tata
Metaliks : Amongst the top wealth creating
companies (EVA+) in the country, Tata Metaliks is engaged in the business of
manufacturing and selling foundry grade pig iron.
Tata
Pigments Limited : TPL's range of products includes oxides of iron, dry
cement paint, exterior emulsion paint and distemper. Its products are used in
paints, emulsion, cement floors, plastic etc.
Jamshedpur
Injection Powder Limited (Jamipol) :
JAMIPOL manufactures carbide de-sulphurising compounds which are used for
de-sulphurising hot metal for the production of low-sulphur, high-quality
steel.
TM
International Logistics Limited (TMILL) : TMILL provides material handling and port operation
services at Haldia and Paradip Ports in addition to providing freight
forwarding and chartering services.
mjunction
services limited : mjunction, operating at the cutting edge of Information
Technology, is a 50:50 venture of SAIL and Tata Steel. It is India's largest
eCommerce company and the world's largest eMarketplace for steel. mjunction
offers a wide range of selling, sourcing and knowledge services that empower
businesses with greater process efficiencies.
TRF
Limited :
TRF, one of India's leading companies in the business of design, manufacture,
supply, installation and commissioning of engineered-to-order equipment and
systems in the areas of bulk material handling, processing, reclaiming and
blending. TRF has also made its mark in the fields of coke oven equipment, coal
dust injection systems for blast furnaces and coal beneficiation systems.
Jamshedpur
Utility and Service Company Limited (JUSCO) : Re-engineered out of Tata Steel's town services, JUSCO is
a wholly owned subsidiary of Tata Steel and is the country's first enterprise
that provides municipal and civic services for townships. JUSCO is the only EMS
14001 civic services provider in the country.
The
Indian Steel and Wire Products Limited (ISWP) : Recently acquired by Tata Steel, ISWP has two units - a wire unit
comprising wire drawing mills, wire rod mills and a fastener division and a
steel roll manufacturing unit named Jamshedpur Engineering and Machining
Company - JEMCO.
Tata
BlueScope Steel Limited : A joint venture with BlueScope Steel Limited, Australia,
Tata BlueScope Steel Limited offers a comprehensive range of branded steel
products for building and construction applications. The Company is
constructing a state-of-the-art metallic coating and painting facility at
Jamshedpur.
Dhamra
Port Company, Orissa : A JV between Larsen
and Toubro Limited and Tata Steel Limited, the company will build a deep-draft
(18 metres) all weather port on the east coast of India. The port will handle
80 million tonnes per annum of cargo.
Hooghly
Met Coke and Power Company : A joint venture with West Bengal Industrial Development
Corporation Limited, HMCandPC envisages an annual met coke production capacity
of 1.2 million tonnes and 90 MW of electric power.
Lanka
Special Steel Limited : The only unit in Sri Lanka manufacturing galvanised wires.
Sila
Eastern Company Limited : Established to
develop limestone mines in Thailand, mainly for the captive use of Tata Steel.
NatSteel
Asia (NSA) : A leading supplier of premium
steel products for the construction industry. NatSteel Asia became a 100%
subsidiary of Tata Steel in February 2004. NSA produces about 2 MT of steel products
annually across its regional operations in seven countries.
Tata
Steel Thailand : The company is the
dominant steel producer in Thailand. The company has the capacity to produce
1.7 million tonnes of steel for the construction industry per year.
Tata
Steel KZN : Proposes to set up high carbon
ferrochrome plant in South Africa. The plant is slated to be commissioned by
October 2007 with an annual production capacity of 135,000 tonnes during Phase
1.
Tata
NYK : A joint venture with Nippon Yusen
Kabushiki Kaisha (NYK Line) for setting up a shipping company to cater to dry
bulk and break bulk cargo. Tata Steel and NYK will each hold 50% stake in the
joint venture company.
Press Release 2008
Jamshedpur, August
6, 2008
"Tata Steel has come to understand that a forged statement has been
issued to newswire PTI stating that the company is planning to halt work at its
Dhamra Port project. The company would like to clarify that this statement is
false and has been done with a deliberate intention to malign the company's
reputation and hinder the project work. Tata Steel strongly condemns this
malicious attempt to stall development initiative at Orissa.
Tata Steel would like to reiterate that we are committed to the
socioeconomic prosperity and sustainable development of Orissa and will
continue to work with civil society and the government towards the same.
Tata Steel’s maiden entry into fortune’s global 500 companies
~As per the website, Tata Steel is placed at
231 on the list of Global 500 Companies~
Jamshedpur, August
6, 2008
Tata Steel, India’ first and largest integrated private steel company of
India which celebrated its centenary year has made its maiden entry in the list
of Global 500 Companies released by the Fortune magazine. In an official
clarification issued on the Website of Fortune magazine, Tata Steel now ranks
231 in the list of Global 500 Companies and not 315 as mentioned in the Fortune
magazine.
Based on the consolidated 9 months financial results of Tata Steel,
Fortune magazine ranked Tata Steel at 315th position. However, post the
announcement of the Annual Results of Tata Steel, which was after the deadline
of the publication of the Fortune magazine listing the Global 500 Companies,
Fortune in a clarification on its website mentions that the Company would have
been placed at the 231st position on the list and not 315.
To quote the website of Fortune magazine, Tata Steel's revenue for fiscal year end March 31, 2008 -- released by
the company after the Global 500 publication deadline -- was $32.8 billion. Had
the information been available, the company would have placed 231 on the list.
The company ranked 315th in the listing, based on revenue for the four quarters
ended Dec. 31, 2007, of $25.7 billion.
This is the first time that the company has made an entry into the
prestigious list of top 500 Companies of the World. Of all the Companies
featured in the list Global 500 companies, Tata Steel has registered the
biggest increase in revenues with a percentage change of 353.2 % from 2006.
Tata Steel has registered revenue of $ 32.8 billion dollars.
Tata Steel is the flagship company of Tata Group. The Tata Group
comprises 98 operating companies in 7 business sectors. Tata Steel, established
in 1907 is Asia’s first and India’s largest integrated private sector steel
producer is the world's 6th largest steel producer. With the recent acquisition
of Corus, the combined enterprise has a total crude steel production capacity
of around 30 million tonnes and over 82,000 employees across four continents.
Tata Steel has operations in 27 countries and is the second most globally
diversified steel group. For further information, please visit www.tatasteel.com.
The Fortune 500 is an annual list compiled and published by Fortune magazine that ranks the top 500
companies across the Globe measured by their gross revenue.
The Company that tops the list is Wal-Mart Stores. Seven Indian Companies
have found their way into the list of Fortune 500 companies and Tata Steel is
one of them. These companies include – Indian Oil, Reliance India
Limited, Bharat Petroleum, Hindustan Petroleum, ONGC and SBI.
Telemedicine centre inaugurated at Tata Main Hospital
~TMH now gets
connected to hospitals in Jamadoba, West Bokaro and Noamundi~
Jamshedpur, August 1, 2008
The Telemedicine Centre at Tata Main Hospital (TMH) was inaugurated by
Mr. B. Muthuraman, Managing Director, Tata Steel today. With this inauguration,
TMH will now be connected with other peripheral hospitals in Jamadoba, West
Bokaro, Noamundi, Joda and Sukinda through Telemedicine network.
Patients can now be seen and advised by consultants of TMH without
travelling and from their respective hospitals. This innovative technology will
later be extended to villages adopted by Tata Steel in all its locations
including green field projects. Doctors and other health care professionals in
Company hospitals in mines and collieries will be able to participate in
conferences, workshops conducted in Tata Main Hospital.
While speaking at the inauguration, Mr. B Muthuraman said, "This technological innovation will enable
our doctors to serve the patients and the community more efficiently. With this
facility, TMH should now try to connect with leading hospitals across the
country in order to provide medical help to all needy."
Also present on the occasion were Mr. Partha Sengupta, Vice President
(Corporate Services), Mr. Raghunath Pandey, President, Tata Workers' Union, Dr.
B. Ray, General Manager (Medical Services), Dr. N.K. Das, Chief of Medical
Services. senior office bearers of Tata Workers' Union and doctors of TMH.
TMH can be now connected to other big hospitals in the country and
benefit from consultation with the experts available in those hospitals. This is
the first Telemedicine centre in whole of Jharkhand and Bihar.
The vision of TMH is to provide state of the art Healthcare Services to
the employees of Tata Steel, their dependants and the community in a fiscally
responsible manner. It has been providing medical services to not only people
of Jamshedpur but also the communities in which it operates. Established in
1907 as a dispensary to provide healthcare facilities to the workers of Tata
Steel Works, it has today grown into a hospital providing superior medical
assistance to everyone.
CMT REPORT
(Corruption, Money Laundering & Terrorism]
The Public Notice information has been collected from various sources
including but not limited to: The Courts, India Prisons Service,
Interpol, etc.
1] INFORMATION ON
DESIGNATED PARTY
No exist designating subject or any of its beneficial owners,
controlling shareholders or senior officers as terrorist or terrorist
organization or whom notice had been received that all financial transactions
involving their assets have been blocked or convicted, found guilty or against
whom a judgement or order had been entered in a proceedings for violating
money-laundering, anti-corruption or bribery or international economic or
anti-terrorism sanction laws or whose assets were seized, blocked, frozen or
ordered forfeited for violation of money laundering or international
anti-terrorism laws.
2] Court Declaration :
No records exist to suggest that subject is
or was the subject of any formal or informal allegations, prosecutions or other
official proceeding for making any prohibited payments or other improper
payments to government officials for engaging in prohibited transactions or
with designated parties.
3] Asset Declaration :
No records exist to suggest that the property or assets of the subject
are derived from criminal conduct or a prohibited transaction.
4] Record on Financial
Crime :
Charges or conviction
registered against subject: None
5] Records on Violation of
Anti-Corruption Laws :
Charges or
investigation registered against subject: None
6] Records on Int’l
Anti-Money Laundering Laws/Standards :
Charges or
investigation registered against subject: None
7] Criminal Records
No
available information exist that suggest that subject or any of its principals
have been formally charged or convicted by a competent governmental authority
for any financial crime or under any formal investigation by a competent
government authority for any violation of anti-corruption laws or international
anti-money laundering laws or standard.
8] Affiliation with
Government :
No record
exists to suggest that any director or indirect owners, controlling
shareholders, director, officer or employee of the company is a government official
or a family member or close business associate of a Government official.
9] Compensation Package :
Our market
survey revealed that the amount of compensation sought by the subject is fair
and reasonable and comparable to compensation paid to others for similar
services.
10] Press Report :
No press reports / filings exists on
the subject.
CORPORATE
GOVERNANCE
MIRA INFORM as part of its Due Diligence do provide comments on Corporate
Governance to identify management and governance. These factors often have been
predictive and in some cases have created vulnerabilities to credit
deterioration.
Our Governance Assessment focuses principally on the interactions
between a company’s management, its Board of Directors, Shareholders and other
financial stakeholders.
CONTRAVENTION
Subject is not known to have contravened any existing local laws,
regulations or policies that prohibit, restrict or otherwise affect the terms
and conditions that could be included in the agreement with the subject.
FOREIGN EXCHANGE
RATES
|
Currency |
Unit
|
Indian Rupees |
|
US Dollar |
1 |
Rs.43.79 |
|
UK Pound |
1 |
Rs.80.05 |
|
Euro |
1 |
Rs.64.56 |
SCORE & RATING
EXPLANATIONS
|
SCORE FACTORS |
RANGE |
POINTS |
|
HISTORY |
1~10 |
7 |
|
PAID-UP CAPITAL |
1~10 |
8 |
|
OPERATING SCALE |
1~10 |
8 |
|
FINANCIAL CONDITION |
|
|
|
--BUSINESS SCALE |
1~10 |
8 |
|
--PROFITABILIRY |
1~10 |
8 |
|
--LIQUIDITY |
1~10 |
8 |
|
--LEVERAGE |
1~10 |
8 |
|
--RESERVES |
1~10 |
8 |
|
--CREDIT LINES |
1~10 |
8 |
|
--MARGINS |
-5~5 |
-- |
|
DEMERIT POINTS |
|
|
|
--BANK CHARGES |
YES/NO |
YES |
|
--LITIGATION |
YES/NO |
NO |
|
--OTHER ADVERSE INFORMATION |
YES/NO |
NO |
|
MERIT POINTS |
|
|
|
--SOLE DISTRIBUTORSHIP |
YES/NO |
NO |
|
--EXPORT ACTIVITIES |
YES/NO |
YES |
|
--AFFILIATION |
YES/NO |
YES |
|
--LISTED |
YES/NO |
YES |
|
--OTHER MERIT FACTORS |
YES/NO |
YES |
|
TOTAL |
|
71 |
This score serves as a reference to assess SC’s credit risk
and to set the amount of credit to be extended. It is calculated from a
composite of weighted scores obtained from each of the major sections of this
report. The assessed factors and their relative weights (as indicated through
%) are as follows:
Financial
condition (40%) Ownership
background (20%) Payment
record (10%)
Credit history
(10%) Market trend
(10%) Operational
size (10%)
RATING
EXPLANATIONS
|
RATING |
STATUS |
PROPOSED CREDIT LINE |
|
|
>86 |
Aaa |
Possesses an extremely sound financial base with the strongest
capability for timely payment of interest and principal sums |
Unlimited |
|
71-85 |
Aa |
Possesses adequate working capital. No caution needed for credit transaction.
It has above average (strong) capability for payment of interest and
principal sums |
Large |
|
56-70 |
A |
Financial & operational base are regarded healthy. General
unfavourable factors will not cause fatal effect. Satisfactory capability for
payment of interest and principal sums |
Fairly Large |
|
41-55 |
Ba |
Overall operation is considered normal. Capable to meet normal
commitments. |
Satisfactory |
|
26-40 |
B |
Unfavourable & favourable factors carry similar weight in credit consideration.
Capability to overcome financial difficulties seems comparatively below
average. |
Small |
|
11-25 |
Ca |
Adverse factors are apparent. Repayment of interest and principal sums
in default or expected to be in default upon maturity |
Limited with
full security |
|
<10 |
C |
Absolute credit risk exists. Caution needed to be exercised |
Credit not
recommended |
|
NR |
In view of the lack of information, we have no basis upon which to
recommend credit dealings |
No Rating |
|